had exactly the same problem with my Alfa diesel, cleaned the EGR, same problem, tapped the EGR lightly with a hammer as a mate tried to start it and hey presto, problem cleared. New EGR valve under warranty and it was all sorted, so I would try that first.
By the way, mine called an injector fault when it happened, which was false.
Last edited by rich2302; May 12, 2010 at 08:16 PM.