Originally Posted by
tarmac terriost
for 200bhp you will need a intercooler upgrade which is the same as the focus 2.5 st's so uprated one of those will do.
A cone filter, cat back exhaust+decat will help to and a chip.
for the chip see stu @ msd or get a dream science obd unit
there is a chap out in belgium who runs a st tdci mondeo with a hybrid stage 1 turbo,uprated intercooler,cone filter,ss exhaust+decat and dream science obd unit running 230 bhp and 370lbft.
The chap is called david daniels he owns a belgian tuning company street performance
he sells the turbo's for £300 you need to add shipping to the uk also
david@streetperformance.be
here is some info on the exhaust
The Ford Mondeo ST TDCi exhaust system is available from:
JP Exhausts,
Goodall Street,
Macclesfield,
Cheshire
SK11 7BD.
Please phone 01625 619916
email
sales@jpexhausts.co.uk
or log on to
www.jpexhausts.co.uk for more information.
This is the guy from Belgium, just to sort things out :
We have more then 1 car:
https://passionford.com/forum/restor...x-2-2tdci.html
1st car has (had because turbo is sold) a Hybrid turbo and not yet been mapped by me since i'm waiting for the turbo's to get swapped, u can see results of both cars on link.
2nd car is mapped by me on stock turbo with good other mods & with better results so far (even better soon) & without smoke like my car was showing
Good advice for good results : go to Stu as he & kenny are very passionate about what they are doing.

Should u buy the Powergate device u can allways put it back to stock and buy other maps from them (or me

) for improved performance | the touch of a button (2maps + stock possible on handset + swappable for more which can be send tru mail)
Hope this clears a lot & let TDCi tuning begin, we won't stop before +300Bhp is reached