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Old Nov 29, 2008 | 06:08 PM
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SillyFezzaMk1
Rubber Rhino Crew
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From: Birmingham
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Originally Posted by mercurygreyrsturbo
hi, just a quick question, how easy is it to make a 2wd sierra cosworth shell inot a 4wd shell? just wondering what is needed. many thanks
The shell is pretty easy, the only 2 areas you need to touch are the tunnel (drivers side at front) which can be done with a hammer or by welding in a section of a 4x4 (or make something up). The other area is the front chassis legs....the chassis legs foul on the driveshafts if you ever hit full compression on a front shock, so they need notching out. Ford did this on all the 4x4 shells so just have a look at one.

Some people will tell you that you can get away without notching the chassis legs, thats fine I suppose as the risk of bottoming out is low. But if you want to lower the car a lot or hit a speed bump a bit too hard you dont want to run the risk IMO, ford saw it fit to do the mod to the chassis legs so In my book its a required mod.

Cheers
Dan
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