yep fan is working spot on, i have quite a good cut out in bumper so dont think diff bumper will help.

i def have no leaks, but im not 100% about the rads internals, its a second hand standard item so i think i may take it to get a xr2i re core done see if that helps, then maybe fit another rad fan.......

Oh and im thinking of changing the turbo to non cooled, get her to run a litttle cooler that way too, im gentle with her anyway so im sure it will be ok!