Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

My Escort cosworth resto

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Old 14-10-2013, 02:53 PM
  #41  
pani_k
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Originally Posted by James @ M Developments.
The engine is mechanically very good it sounds very good, but it has lots of oil leaks to sort, the engine will be coming out for a full re gasket and inspection soon enough,

The drivetrain needs TLC, im going to replace every arm, bush and joint, the driveshafts are coming out for a full refurb with new joints etc etc, then tracking as its scuffing tyres badly it knocks and rattles from the under side, fuel tank will be comming out for a new pump and inspection,
Full service sensor kit, loom etc etc, at that point i will be more interested in how it performs, but at the moment i would hapilly trade 200bhp for nice driability. bit by bit i will build her to a std im happy with, my old T34 saff was and still is the most responsive YB ive driven and thats what i want this one to be like. but it has to be a nice place to be and most important;y it has to be reliable and trouble free.

The Porsche and your M5 did all of this without needing all of this intrusive surgery
Old 14-10-2013, 03:13 PM
  #42  
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Your very right mate, but the reason it is like it is, is because of previous owners spending money in all the wrong places, this is what gives fords a bad name for reliability,
I dont see the logic at all in tuning or spending £2k on brakes when the power steering doesnt work for example,
All people are interested in is making it fast and having good looking parts, where the basic things that cost very little sometimes only costing time and effort, get forgotten about.

I have to deal with it all day long here and im certainly not giving it 1bhp more than it already has untill im happy with it.
Old 14-10-2013, 03:28 PM
  #43  
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Looks a nice car, I hope you're happy with it. The world would be a boring place if we all drove about in reliable and economic cars. I'll be watching this thread for updates, it's nice to see a project thread from a tuner/enthusiast, there isn't any of that on this site that I'm aware of?
Old 14-10-2013, 04:45 PM
  #44  
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Good purchase at a reasonable price.You will love putting it right and improving the car,part of the fun with cossies.How right you are,the basics is without doubt the first port of call,tuning would be the last thing for me to as you rightly say the car has to be spot on first and foremost.
Good luck with it all,I will be keeping a close eye on this thread,I'm sure it will get very interesting.

CheeRS.Lee.
Old 14-10-2013, 05:52 PM
  #45  
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Thanks guys,

The alcantara and high temp adhesive has now been ordered hopefully I will have a roof lining again by the end of the week, I think I've sourced a centre console too!
Old 14-10-2013, 05:57 PM
  #46  
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So buy reading your comments im guessing 380 bhp and 400+ torque for a drivable but fun car.

And your right people forget the basics and go for bling over reliability/drivabilty.

Paul
Old 14-10-2013, 06:04 PM
  #47  
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In the end I'm sure it will end up there, I'm not changing from the T34 in the short term mate
Old 14-10-2013, 06:06 PM
  #48  
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Anyone ever taken the sunroof blind out? How do they come out? I take it I have to drop the whole inner down?
Old 14-10-2013, 06:15 PM
  #49  
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Originally Posted by James @ M Developments.
Anyone ever taken the sunroof blind out? How do they come out? I take it I have to drop the whole inner down?
Yes you do if it the same in design as a saff
Old 14-10-2013, 06:30 PM
  #50  
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Great news
Does the glass drop too at that point?
Old 14-10-2013, 06:35 PM
  #51  
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yep the whole lot
Old 14-10-2013, 07:03 PM
  #52  
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The dash lights are all blotchy as usual so the whole lot is coming out and going for a refurb, they will look awesome when done,
The interior is going to look really nice once it's done

Last edited by James @ M Developments.; 14-10-2013 at 07:13 PM.
Old 14-10-2013, 07:26 PM
  #53  
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Originally Posted by James @ M Developments.
Im not puting it on the dyno at 7500 rpm with an oil contaminated cam belt and loads of running faults. it needs work to make it right before any tuning takes place,im really not interested in how it performs yet, i want it to start and drive straight, and be reliable so when it is tuned it will work. Thsi is what the majority of Ford owners get so wrong When its right it will be on the dyno, but i have a great big list of things to do first. The way it drives it feels like peak power would be about 250bhp at 15000 rpm

This is the mistake I made on my 5 cab, I'm putting it right tho by ripping all the shit out and fixing all the silly faults.
I spent thousands "modifying" (fucking up) the car and now it's costing me a fortune putting it back to how it was (should be) lol.
Old 14-10-2013, 07:43 PM
  #54  
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I'm going to be adding a funky boost controller, I might get this bit done now while I'm doing the interior so it can be fitted and trimmed,

I'm thinking about either the turbosmart e boost street, or the e boost 2 stealth
Old 14-10-2013, 07:47 PM
  #55  
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You could drill a hole in your new center console and put it there?
Old 14-10-2013, 07:49 PM
  #56  
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Originally Posted by James @ M Developments.
I'm going to be adding a funky boost controller, I might get this bit done now while I'm doing the interior so it can be fitted and trimmed,

I'm thinking about either the turbosmart e boost street, or the e boost 2 stealth

I could not get on with the greddy pfofec spec b It didn't allow the big torque boost spike
Old 14-10-2013, 07:59 PM
  #57  
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Originally Posted by Miller 3
You could drill a hole in your new center console and put it there?
Noooooooooo
Old 14-10-2013, 08:04 PM
  #58  
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I think it will be the e boost 2, it's more money but I like the boost on demand function, which it will have on a button, I'm going to fit a nice race steering wheel and the blu tooth button unit Ronnie uses for LC and boost
Old 14-10-2013, 08:06 PM
  #59  
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How do the boost controllers work?
Is it like a stepper motor on the wastegate or piping controlled by a 4-20mA or 0-10v signal?
We use similar in industry if it is,just calibrate it to how far to open I.e fully closed,4mA fully open 20mA or whatever really.
Also totally agree with the above re:tuning,get it driving 100% first then add power safely.
Old 14-10-2013, 08:10 PM
  #60  
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They use a really good quality boost solenoid which you just plumb to the compressor and actuator

They also have an internal map sensor and offer a wide range of functions
Old 14-10-2013, 08:11 PM
  #61  
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Tidy car, are you keeping it a clean road car or add a few track bits
Old 14-10-2013, 08:13 PM
  #62  
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A clean tidy road car that is a nice spec, the odd track part might wiggle its way in I guess
Old 14-10-2013, 08:17 PM
  #63  
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The brakes are a tight fit lol

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Old 14-10-2013, 08:19 PM
  #64  
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Nice, you keeping the gold comps
Old 14-10-2013, 08:20 PM
  #65  
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Yes I like them very much
Old 14-10-2013, 08:45 PM
  #66  
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Originally Posted by James @ M Developments.
Your very right mate, but the reason it is like it is, is because of previous owners spending money in all the wrong places, this is what gives fords a bad name for reliability,
I dont see the logic at all in tuning or spending £2k on brakes when the power steering doesnt work for example,
All people are interested in is making it fast and having good looking parts, where the basic things that cost very little sometimes only costing time and effort, get forgotten about.

I have to deal with it all day long here and im certainly not giving it 1bhp more than it already has untill im happy with it.

Old 15-10-2013, 05:03 PM
  #67  
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Did you get ya clip?
Old 15-10-2013, 05:51 PM
  #68  
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Yes arrived today mate, thanks for that !
Old 15-10-2013, 06:42 PM
  #69  
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Originally Posted by James @ M Developments.
Yes arrived today mate, thanks for that !

Cool your welcome.
Old 18-10-2013, 04:09 PM
  #70  
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Well, we are getting somewhere, ive been working on the car after work and managed to get a load of stuff done already,

The engine is now oil tight at last, all the belts are being done tomorrow and im installing the new boost controller aswell.

New boost hoses are here ready to go on, and the roof lining is trimmed ready to fit.

The front suspension height has been raised a little, but i will get the alignment and corner weighting done once ive done all the bushes etc.

Today i managed to make a base map and start the cruise and idle Live mapping she starts and drives like a totally different car now

I have a new fuel pump which i think will be a much easier fitment into the Escort Cosworth as its almost OE size instead of using the big 023 pump, and it flows more than an 044 so that needs to be done before we hit the top end mapping.

Im thinking of Hydraulic clutch, as it is ruining the car at the moment, the clutch has almost no clearance and getting gears prevents driving fast and tbh it ruins the whole drive of the car.

Anyone tried the black Ratchet and pawl kits? do they work in these? i know they are supposed to give more clearance whcih is what i need, the clutch isnt massivly heavy i can live with that side of it.

Im actually quite looking forward to the drive home tonight, im not dreading it as i have been due to the poor idle and low speed drivability, it was a real chore to drive

Last edited by James @ M Developments.; 18-10-2013 at 04:17 PM.
Old 18-10-2013, 04:20 PM
  #71  
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oh and tomorow im going to fit the strut brace properly, as believe it or not, its fitted to the strut tops with self tappers
Old 18-10-2013, 05:09 PM
  #72  
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very nice car
Old 18-10-2013, 05:33 PM
  #73  
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The bigger ratchet and pawl just gives more movement on the cable.

Id also do new clutch cable at same time and check to see the fork isnt bent.

If you are really desperate you can add spacers where it comes through the bulkhead but in reality its a bodge.

Hydraulic will be much nicer.
Old 18-10-2013, 05:42 PM
  #74  
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I have changed the cable, its light enough to use, just has a lack of clearance you almost need to push the pedal into the bulkhead to get gears lol
Old 18-10-2013, 05:44 PM
  #75  
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Originally Posted by James @ M Developments.
oh and tomorow im going to fit the strut brace properly, as believe it or not, its fitted to the strut tops with self tappers

Nice
Old 18-10-2013, 06:46 PM
  #76  
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Originally Posted by James @ M Developments.
oh and tomorow im going to fit the strut brace properly, as believe it or not, its fitted to the strut tops with self tappers
Self tappers! That's shit, every body knows you fit a strut brace with tiger seal
Old 18-10-2013, 07:14 PM
  #77  
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Originally Posted by James @ M Developments.
Yes I like them very much
Goood man
Old 18-10-2013, 07:23 PM
  #78  
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Originally Posted by andym
Self tappers! That's shit, every body knows you fit a strut brace with tiger seal
Yeah but then you can't get the bloody thing off so self tappers it is
Old 18-10-2013, 07:29 PM
  #79  
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Originally Posted by costina
Yeah but then you can't get the bloody thing off so self tappers it is
Mmmm what about Velcro?
Old 18-10-2013, 07:37 PM
  #80  
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Wot you like Andy we could do with some photos James to see how it's going


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