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Lotus Exige, Audi 20v Turbo upgrade (Running)

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Old 10-03-2013, 04:37 PM
  #81  
andym
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Originally Posted by Tev
Very nice but wheres the video of it now running nice and quiet
Just for you lol
Running very rich at the min, but its all ready for mapping.

Old 10-03-2013, 04:47 PM
  #82  
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Looking forward to a passenger ride in this
Old 10-03-2013, 07:57 PM
  #83  
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Originally Posted by whizzisat114
Looking forward to a passenger ride in this
I can't wait to see you have a passenger ride either as seeing you get in and out of it will be halarious
Old 10-03-2013, 08:03 PM
  #84  
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Iv been in one of these cars and I come out of it on my hands and knees I was PMSL
Old 10-03-2013, 08:44 PM
  #85  
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Id like to see your face if you have a passenger ride with me driving
Old 10-03-2013, 10:28 PM
  #86  
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Originally Posted by whizzisat114
Id like to see your face if you have a passenger ride with me driving
Im sure you will get a chance
Old 15-03-2013, 09:59 PM
  #87  
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Fire extinguisher system all installed

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One nozzle pointing at the fuel lines and filter

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And another pointing at the fuel rail

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Hoping we will never need it!!
Old 15-03-2013, 10:36 PM
  #88  
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Coming on well Andy
When's its maiden voyage?
Old 15-03-2013, 10:59 PM
  #89  
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Originally Posted by whizzisat114
Coming on well Andy
When's its maiden voyage?
It's going to Reyland next week for mapping, we got a few things left to do after mapping then its going for a full vehicle wrap.

We think that Donnington on the 15th April will be the first track day.
Well that's the plan anyway.
Old 15-03-2013, 11:07 PM
  #90  
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looking good. keep the spoiler too as i remember earlier you said your not. suits the car for me.
Old 16-03-2013, 12:00 AM
  #91  
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Originally Posted by Underdog ST170
looking good. keep the spoiler too as i remember earlier you said your not. suits the car for me.
Yeah, a bit of a u turn on that one. Spoiler is staying
Old 16-03-2013, 07:28 AM
  #92  
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Very nice m8!

U don't hang about lol
Old 16-03-2013, 07:57 AM
  #93  
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Look awesome , well done !
You will have some fun in that !! Lol

I have a lotus Elise with civic type r fitted , it's supercharged and methanol / water injection !!
It's ballistic ,, I recon yours will be very similar !!!
Old 16-03-2013, 02:31 PM
  #94  
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wow thats nice
Old 17-03-2013, 12:42 AM
  #95  
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Originally Posted by andym
I can't wait to see you have a passenger ride either as seeing you get in and out of it will be halarious
to be fair, im a massive fat cunt and i can get in and out - it aint graceful and looks like whale giving berth - but i can do it. And so can my 6 foot 4 mate so no one has an excuse really!!
Old 17-03-2013, 07:02 AM
  #96  
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He's takin the piss Warren im only 6'3" and 12 stone im just not as flexible as him cos he's a jedi master
Old 17-03-2013, 10:24 AM
  #97  
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Dave how told you that you was 12 stone lol is that x2 YFB lol
Old 17-03-2013, 12:41 PM
  #98  
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Originally Posted by whizzisat114
He's takin the piss Warren im only 6'3" and 12 stone im just not as flexible as him cos he's a jedi master
12 stone lol
Old 17-03-2013, 12:44 PM
  #99  
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Originally Posted by dobermann1234
Very nice m8!

U don't hang about lol
Cheers mate, just got to finish the cossie now.

How's yours coming on now mate?
Old 17-03-2013, 12:46 PM
  #100  
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Originally Posted by Rs(555)
Look awesome , well done !
You will have some fun in that !! Lol

Thanks mate

I have a lotus Elise with civic type r fitted , it's supercharged and methanol / water injection !!
It's ballistic ,, I recon yours will be very similar !!!
Originally Posted by bigryrs
wow thats nice
Cool, post some photos
Old 17-03-2013, 03:04 PM
  #101  
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Originally Posted by whizzisat114
He's takin the piss Warren im only 6'3" and 12 stone im just not as flexible as him cos he's a jedi master
more like 20 dave
Old 28-03-2013, 07:17 PM
  #102  
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Got it back from Reyland today, and its awsome
martin did us 3 maps,
1 Fast as fuck
2 Fuck me that's fucking quick
And map 3 oh my fucking god!!

Was going for vehicle wrap today but they postponed to Tuesday so we may have to drive it this weekend providing it doesn't snow!!
Old 28-03-2013, 07:27 PM
  #103  
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This car is awesome. Keep up the good work!!
Old 28-03-2013, 10:51 PM
  #104  
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Sounding good Andy did Martin say wot it made on the rollers
Old 28-03-2013, 11:15 PM
  #105  
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Originally Posted by COLEYST200
Sounding good Andy did Martin say wot it made on the rollers
Mapped at 260bhp so we ain't working the turbo too hard, but at 350bhp per ton it feels very quick.

How's the Focos coming on? Tracks days this year?
Old 16-04-2013, 02:40 PM
  #106  
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what sort of power o the standard Elise box take? Would a Audi gearbox or vr6 box not be better?

did you have that engine mount custom made or was it an off the shelf item?
how much was it if you don't mind me asking..

great project keep the oics coming
Old 16-04-2013, 03:00 PM
  #107  
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Wow, looking good.

It's a hell of an engine. What's the planned upgrades for this engine? Or you are going to keep it stock?

Regards.
Old 16-04-2013, 03:22 PM
  #108  
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Originally Posted by weeman84
what sort of power o the standard Elise box take? Would a Audi gearbox or vr6 box not be better?

did you have that engine mount custom made or was it an off the shelf item?
how much was it if you don't mind me asking..

great project keep the oics coming
You use the Audi 5 or 6 speed box. Its VERY strong... Stu's car over 550bhp.
Old 16-04-2013, 03:43 PM
  #109  
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i know there are some strong Audi boxes. But i see here he has used the lotus box with an adaptor plate to fit the Audi engine... This would save alit of messing around i guess ..thats why i wondered what power the lotus box takes?
Old 16-04-2013, 04:49 PM
  #110  
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Loving it already great work
Old 17-04-2013, 09:52 AM
  #111  
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Originally Posted by weeman84
i know there are some strong Audi boxes. But i see here he has used the lotus box with an adaptor plate to fit the Audi engine... This would save alit of messing around i guess ..thats why i wondered what power the lotus box takes?
We are using an Uprated PG1 out of a MG ZR160 we also used steel cage bearings, Martin Hadland has been using one in his Audi Powered track car with 340 BHP for a couple of years without any problems. The PG1 is a fair bit lighter than the audi box too.
We did a trackday at Donnington on Monday and the car was was fantastic
Old 17-04-2013, 11:53 AM
  #112  
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PG1 K7AR box with steel cage bearings has done between 250bhp and 330bhp in our track car for 7 years, no issues
Old 17-04-2013, 12:49 PM
  #113  
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cool. Would it be alot more effort to get the Audi box in if more power was wanted? Just shafts and mounts...
Old 17-04-2013, 12:50 PM
  #114  
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i would love one of these and this project makes me want one even more..... How does it drive with the audi lump compared to the original unit? does the chassis take the power well?
Old 17-04-2013, 02:08 PM
  #115  
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Originally Posted by weeman84
cool. Would it be alot more effort to get the Audi box in if more power was wanted? Just shafts and mounts...
Originally Posted by weeman84
i would love one of these and this project makes me want one even more..... How does it drive with the audi lump compared to the original unit? does the chassis take the power well?
If we want to install the audi box we would just need a gearbox mount and drive shafts oh and a gear change mech from an S2 Toyota engined car.

we are happy with the PG1 so unless we kill it we will keep it.

As for how it drives, well if i said it was 100x better than before i think you will get an idea, the chassis will handle a lot more power that we got at the min. We have only limited power at present because the car out performs us on track at the min so no point in extra power yet but the engine is built for 500 BHP if required.
Old 17-04-2013, 04:25 PM
  #116  
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Awesome mate. Well done
Old 17-04-2013, 04:48 PM
  #117  
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Fab news that its running well mate
Old 18-12-2013, 08:10 PM
  #118  
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I fought I would update this thread as lots has changed

The engine lasted 4 track days and dropped a valve, Supertech say its due to them being incorrectly fitted.

The damage

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It compleatly scrapped the engine, so we had a new engine built but this time we added a strocker kit to take it to 2l and uprated everything.
Added a TSR tubular exhaust manifold and a GTX 2867 turbo and external wastegate

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The result was we had to limit the power to 400bhp as anything over that just spun the wheels!! (No lsd)

We did around 20 trackdays I with the car over the summer

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Old 18-12-2013, 08:18 PM
  #119  
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November 2013

We decided that the car needed to be upgraded, much more track focused.

So we removed these

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Popped it on the ramp

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Removed the engine

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All the running gear



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Interior

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Cut out the bulkhead to create a bit more space

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Fitted a new bulkhead and a six point safety devices cage


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Old 18-12-2013, 08:24 PM
  #120  
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Fitted some Reflect-a-gold

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Refurbed the wishbones

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And fitted rose jointed bearings

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Fitted lotus Exige s2 uprights and bearings and new Quantum race suspension

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