RS1600i zetec turbo restore - update 01-05-07
#1442
10K+ Poster!!
Thread Starter
got the block back from being machined
flywheels been refaced ready for the new clutch
crank was reground
new heavy duty bearings supplied to match the reground crank
rings gapped and fitted to pistons
also got my hands on a 1.8 sump, oil pickup and dipstick tube, cheers to CossieSean @ Ford Spares in Gateshead
flywheels been refaced ready for the new clutch
crank was reground
new heavy duty bearings supplied to match the reground crank
rings gapped and fitted to pistons
also got my hands on a 1.8 sump, oil pickup and dipstick tube, cheers to CossieSean @ Ford Spares in Gateshead
#1445
10K+ Poster!!
Thread Starter
Originally Posted by Charlie Chalk
Keep at it Ben....
Originally Posted by Charlie Chalk
Keep at it Ben....
Originally Posted by *Liza*
ooooo shiney! i got fezzie for sale!!! lol
#1446
10K+ Poster!!
Thread Starter
decided to start putting the rover inlet together this morning...
rover fuel rail with fiesta turbo pressure regulator and injectors
fuel rail bolted to lower half of manifold
idle control valve temporarily bolted to the upper half of the inlet
(need some new bolts before i bolt it down permanently)
fiesta turbo throttle body temprarily bolted to manifold
(as with the ISCV i need some new bolts and a gasket)
the 'nearly' finished article
got a nice smile on my face now, looking forward to seeing it bolted onto the engine
rover fuel rail with fiesta turbo pressure regulator and injectors
fuel rail bolted to lower half of manifold
idle control valve temporarily bolted to the upper half of the inlet
(need some new bolts before i bolt it down permanently)
fiesta turbo throttle body temprarily bolted to manifold
(as with the ISCV i need some new bolts and a gasket)
the 'nearly' finished article
got a nice smile on my face now, looking forward to seeing it bolted onto the engine
#1453
10K+ Poster!!
Thread Starter
shotblasted the 1.8 escort sump and dipstick tube, then gave the dipstick tube a lick of black paint
block is now mounted on my engine stand, and has also had a coat of black hammerite
the factory that makes the 1.8 zetec oil pumps are out of stock for the near future which was a problem as i needed one, but managed to get hold of one from bassboy
now i have all the bits i need to assemble the bottom end, will get cracking through the week
block is now mounted on my engine stand, and has also had a coat of black hammerite
the factory that makes the 1.8 zetec oil pumps are out of stock for the near future which was a problem as i needed one, but managed to get hold of one from bassboy
now i have all the bits i need to assemble the bottom end, will get cracking through the week
#1456
10K+ Poster!!
Thread Starter
Originally Posted by milkman
Wtf I thought you had given up on this project?
just making use of the parts i had lying around the garage, build it n stick it up for sale, unless i can persuade my mate, R6Franky, to stick it in his S2
#1457
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Thread Starter
was in the garage before work today, made a bit of progress on the block
fitted oil spray jets and main bearing shells
crank laid into position, with a drop of oil on the bearing faces
fitted pistons to the rods
not the greatest pic, but none the less its one piston into its new home
main and big end caps fitted and torque'd down , oil pump also fitted
all 4 pistons showing in the new bores
will get the bottom end finished when i get up in the morning
fitted oil spray jets and main bearing shells
crank laid into position, with a drop of oil on the bearing faces
fitted pistons to the rods
not the greatest pic, but none the less its one piston into its new home
main and big end caps fitted and torque'd down , oil pump also fitted
all 4 pistons showing in the new bores
will get the bottom end finished when i get up in the morning
#1463
10K+ Poster!!
Thread Starter
Cliff S1 true still want a go in the S1 at a show/trackday this year
been making some more progress today
more than enough piston to oil squirter clearance
oil pump and water pump gasket with blue hylomar sealant on
escort/fiesta oil pump and escort/fiesta water pump bolted up securely
oil pickup and windage tray in position
crankshaft oil seal fitted
a photo i just liked, so i uploaded it
and now the sump is on
tadar, the very very nearly finished article
been making some more progress today
more than enough piston to oil squirter clearance
oil pump and water pump gasket with blue hylomar sealant on
escort/fiesta oil pump and escort/fiesta water pump bolted up securely
oil pickup and windage tray in position
crankshaft oil seal fitted
a photo i just liked, so i uploaded it
and now the sump is on
tadar, the very very nearly finished article
#1468
10K+ Poster!!
Thread Starter
SafeChav just because ford sump gaskets are are a right pain to seal from past experience
COSSIE CAL a reliable 300bhp should be about right i guess
andyt dont think i'll be getting another shell to stick this in, not now that ive tasted 4wd what you driving now anyway?
doggpk cheers
COSSIE CAL a reliable 300bhp should be about right i guess
andyt dont think i'll be getting another shell to stick this in, not now that ive tasted 4wd what you driving now anyway?
doggpk cheers
#1477
10K+ Poster!!
Thread Starter
pm's replied to boys
cleaned the inlet and exhaust valves up earlier on today
the exhaust valve in the middle has been cleaned, while the outer two are still covered in deposits
didnt bother with a before and after photo of the inlet valves as they werent that different, both pretty clean
inlet valve on the left, exhaust valve on the right, notice the size difference
cleaned the inlet and exhaust valves up earlier on today
the exhaust valve in the middle has been cleaned, while the outer two are still covered in deposits
didnt bother with a before and after photo of the inlet valves as they werent that different, both pretty clean
inlet valve on the left, exhaust valve on the right, notice the size difference
#1478
formerly beefy-rst-2
iTrader: (6)
coming along very nicely ben mate .
any news on the inlet ??
just over in the usa at the mo.
looking at stealing the missus car while im here and going to find a local tuning store
the build starts as soon as ive got a bike , so should be end of next month
top work bud
just out of intrest how much u looking for for the finished article ??
drop me a pm fella
beef
any news on the inlet ??
just over in the usa at the mo.
looking at stealing the missus car while im here and going to find a local tuning store
the build starts as soon as ive got a bike , so should be end of next month
top work bud
just out of intrest how much u looking for for the finished article ??
drop me a pm fella
beef
#1480
Advanced PassionFord User
How did you go about cleaning the valves?
Last time i did mine i put mine in a drill use some sandpaper on them trying not to touch the seats?
Last time i did mine i put mine in a drill use some sandpaper on them trying not to touch the seats?