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RS1600i zetec turbo restore - update 01-05-07

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Old 04-09-2005, 06:38 PM
  #361  
Red16
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good news on your gauge

it had been going steadily but very slowly until ripper popped over for a bit and welded the battery tray and drivers side inner wing repair panel in for me well done that man

im feeling a lot happier and confident with the car at the moment, not be long til the wings and arches are being welded on
Old 04-09-2005, 07:09 PM
  #362  
Lee Reynolds
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coming on mate
Old 04-09-2005, 07:41 PM
  #363  
ripper
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no bother ben giz a shout when ya ready to do the other side and if im of work ill pop over now the mk1 is nearly done
Old 04-09-2005, 07:48 PM
  #364  
Red16
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cartainly is Lee.

Steve that sounds like an offer i dont think i can refuse mate, i'll get it tacked in place through the week so its all ready to weld in properly. if my weldings going as it was today i think i'll get it done on my own but if not i'll just be your tea lady
Old 04-09-2005, 07:57 PM
  #365  
Red16
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forgot to add ive just been shopping on ebay again bought 2 cosworth 2wd intercoolers, just need one more before my big intercooler can be fabricated think i best get some favours done for the die maintenance lads at work
Old 04-09-2005, 08:38 PM
  #366  
Charlie Chalk
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Love it ben


Strong shells are the way forward
Old 04-09-2005, 08:47 PM
  #367  
Red16
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Originally Posted by Freddy_mercury_magic
Love it ben


Strong shells are the way forward
cheers Radleigh baby

ive seen the light im on the lookout for someone to make me a weld in 6 point cage with bolt in/out rear diagonal's and extra low door bars makes day to day driving easier, passengers etc but still means i can have a stiff one on track days
Old 04-09-2005, 09:27 PM
  #368  
Twins
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top work
Old 04-09-2005, 09:29 PM
  #369  
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Old 05-09-2005, 05:50 AM
  #370  
andyt
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Ben if you think im takin a weekend off to work on a car mate, you`ve got more chance of platting snot keep the good work up and the pics rolling
Old 05-09-2005, 07:01 AM
  #371  
Red16
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looks like i'll have to settle for a ride out in the S1 on Sunday then

heres the latest pic, its the bottom half of my rover inlet manifold, the flange has been milled off ready for a zetec flange to be welded on in its place

Old 05-09-2005, 07:26 AM
  #372  
AD-RS1600i
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Looking seriously good mate, keep it up

Does the Zinc paint stop the fresh wields from rusting I take it? I think I remember someone saying the place where a car is wield is the first place they rot, looking at my mild steel exhaust on my get-to-work shead mobile, I'd have to agree

Really good work mate, keep it up
Old 05-09-2005, 07:47 AM
  #373  
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yeah the zinc primer stops the welded bits rusting as it doesnt absorb water like ordinary primer does

its amazing what a small amount of paint does to make a car look a million times better
Old 05-09-2005, 07:49 AM
  #374  
andyt
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yeah mate no probs, its still not set up mind
Old 05-09-2005, 07:53 AM
  #375  
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pull your finger out you lazy coont
Old 05-09-2005, 07:55 AM
  #376  
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cant get it in any where at the min
Old 05-09-2005, 07:58 AM
  #377  
Adam_BlackRS
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Brilliant work going here mate, keep it up

Keep us updated on the Zetec build as well
Old 05-09-2005, 08:05 AM
  #378  
Red16
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andyt, doh!

Adam_BlackRS, no worries, will do mate, cheers
Old 05-09-2005, 11:59 AM
  #379  
Nick C
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Looking wicked mate, keep it up
Old 06-09-2005, 06:56 AM
  #380  
Red16
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got these from the post man as i was coming in from work this morning

Old 06-09-2005, 10:09 PM
  #381  
Lee Reynolds
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Old 07-09-2005, 07:30 AM
  #382  
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heres a better pic of the bottom half of my rover M16 inlet, with the flange milled off



heres a flange that i cut off a zetec Escort aluminium inlet manifold, that has been milled flat



just need to persuade one of the die maintenance lads at work to weld the two bits together now
Old 07-09-2005, 11:32 AM
  #384  
Adam_BlackRS
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I thought you were using the T16 inlet ?
Old 07-09-2005, 02:06 PM
  #385  
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Originally Posted by Red16



heres a flange that i cut off a zetec Escort aluminium inlet manifold, that has been milled flat

How do these to mount, as the hole for the injector isnt on the zetec flange
Old 07-09-2005, 02:09 PM
  #386  
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does it not need to be countersunk for the injector?
Old 07-09-2005, 02:59 PM
  #387  
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Adam_BlackRS, no ive always been using the M16 inlet.

Freddy_mercury_magic, the areas on the zetec flange where there are no injector holes needs to be built up with aluminium weld then ground out to follow the same shape as the injector cutout does in the port of the rover manifold
Old 07-09-2005, 03:18 PM
  #388  
Charlie Chalk
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so when the 2 are welded together, you shape the weld out inline with the injector recess of the rover inlet?
Old 07-09-2005, 03:24 PM
  #389  
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yeah Radders
Old 07-09-2005, 03:25 PM
  #390  
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Old 07-09-2005, 03:33 PM
  #391  
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Old 07-09-2005, 06:10 PM
  #392  
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gettin ther m8
Old 07-09-2005, 06:18 PM
  #393  
fomoco90
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man this too much for me , BUT must be said

RESPECT, to you in ever piccing up this challenge
Old 08-09-2005, 11:17 AM
  #394  
Red16
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thanks people
Old 08-09-2005, 03:42 PM
  #395  
rich p xr2t
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Red16, commin on really nicey mate keep the pics commin
Old 08-09-2005, 05:59 PM
  #396  
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Red16, nah all the credit's top you dude
hip
hip rahoe
Old 10-09-2005, 09:09 AM
  #397  
Lee Reynolds
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Old 10-09-2005, 11:16 AM
  #398  
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Lee Reynolds,
Old 10-09-2005, 07:32 PM
  #399  
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Old 10-09-2005, 07:47 PM
  #400  
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keeping an eye on this looks great so far just one thing are you not welding the battery tray back in at an angle as it should be on the 1600i ??


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