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Focus RS MK1 with WRC influence

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Old 17-10-2017, 04:51 PM
  #201  
Caddyshack
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I hope the welds hold up...MK is really only just learning, I am going to teach him how to use a mig on my Clarke 135 and then astound him with my Myford super 7 lathe skills.
Old 17-10-2017, 05:14 PM
  #202  
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That sounds like a serious bit of competition. I bet mark is shitting his pants !!
Old 17-10-2017, 06:57 PM
  #203  
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Originally Posted by jonfoc
That sounds like a serious bit of competition. I bet mark is shitting his pants !!
Wait till I fire up the soldering iron for the roll cage
Old 17-10-2017, 07:37 PM
  #204  
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That's more than adequate for an old Peugeot with a rattly old pinto in it.
Old 17-10-2017, 07:39 PM
  #205  
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Originally Posted by jonfoc
That's more than adequate for an old Peugeot with a rattly old pinto in it.
Better than Peugeot used to build the shell in the first place.
Old 18-10-2017, 06:46 PM
  #206  
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Don't forget the copper pipe benders to get those really professional bends on the roll cage! Go all out and use the 22mm instead of the 15

Old 18-10-2017, 06:48 PM
  #207  
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Originally Posted by moondustka
Don't forget the copper pipe benders to get those really professional bends on the roll cage! Go all out and use the 22mm instead of the 15

Full race cage then!
Old 18-10-2017, 08:17 PM
  #208  
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I’m glad no-one is spamming my thread
Old 18-10-2017, 08:37 PM
  #209  
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Sorry mate
Old 18-10-2017, 08:47 PM
  #210  
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Don’t be pal I’m only messing. Keeps my thread on the 1st page
Old 18-10-2017, 10:56 PM
  #211  
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Originally Posted by jonfoc
Don’t be pal I’m only messing. Keeps my thread on the 1st page
Old 19-10-2017, 07:18 AM
  #212  
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Awesome project! Really hope you keep it Focus WRC inspired and use something like an Evo transmission mated to the Zetec for an AWD conversion.
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Old 19-10-2017, 08:42 AM
  #213  
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Originally Posted by TimC
Awesome project! Really hope you keep it Focus WRC inspired and use something like an Evo transmission mated to the Zetec for an AWD conversion.
Thanks Tim. You've kind of read my mind. For the initial build it will stay FWD. Then once the engine and bits are proven, I'll sell off all the suspension bits and gearbox, then go AWD. EVO is the way I'm leaning. This won't be for a while though.
Old 19-10-2017, 10:16 AM
  #214  
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Originally Posted by jonfoc
Thanks Tim. You've kind of read my mind. For the initial build it will stay FWD. Then once the engine and bits are proven, I'll sell off all the suspension bits and gearbox, then go AWD. EVO is the way I'm leaning. This won't be for a while though.
Mark Shead suggested the same to me, he recently mapped the EVO based 205 by Terry Pankhurst who owns DIMMA. Mark was saying that 650 bhp is easy for that engine and the standard gearbox is fine at that level.
This VID shows how it handles in the wet, your FOCUS would be sooo cool doing this:

Old 19-10-2017, 04:06 PM
  #215  
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Keep the built CGI Zetec engine and mate it to Evo trans, you know you want to.
Old 20-10-2017, 07:50 AM
  #216  
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Well it’s in paint. A nice shade of dark matt grey. It should keep the reflection down.









Old 20-10-2017, 09:42 AM
  #217  
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Looks ACE. I really like it. What will you do in the foot wells where your feet would rub it away? Something like Rhino liner or have trays made up? I would also put something like 3m clear tape on the door bars as your feet will scratch them really quickly. I have the 3m carbon fibre tape and I just replace it yearly as it scuffs up.
Old 20-10-2017, 04:47 PM
  #218  
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Originally Posted by Caddyshack
Looks ACE. I really like it. What will you do in the foot wells where your feet would rub it away? Something like Rhino liner or have trays made up? I would also put something like 3m clear tape on the door bars as your feet will scratch them really quickly. I have the 3m carbon fibre tape and I just replace it yearly as it scuffs up.
Thanks Toby. I have plan but I need to speak to Jay about it. I will have alloy foot plates too.
Old 20-10-2017, 04:47 PM
  #219  
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Originally Posted by FLAT TRACK
that looks very smart jon good choice
Thanks Mark.
Old 20-10-2017, 05:30 PM
  #220  
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Can’t believe your still on this John
Old 20-10-2017, 05:44 PM
  #221  
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Originally Posted by turnover
Can’t believe your still on this John
Aye up Terry how’s it going? Yeah twins happened mate and the world slowed down. Have you finished that Honda yet?
Old 21-10-2017, 12:08 PM
  #222  
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Nah sold it on ,Mk took a life time to complete the work that was supposed to take 3/4 months so got pissed off and broke it ,twins congrats now your even more skint ��
Old 21-10-2017, 12:52 PM
  #223  
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Mate that’s a shame. What are you on with now?
Yeah twins are great.
Old 21-10-2017, 07:22 PM
  #224  
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Nothing atm got a few toys but nothing outrageous,but I need to buy or build something
Old 21-10-2017, 07:24 PM
  #225  
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Originally Posted by turnover
Nothing atm got a few toys but nothing outrageous,but I need to buy or build something
Pm me your number please mate it'd be good to catch up. I'll lost all my numbers a while ago
Old 23-10-2017, 03:22 PM
  #226  
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I started work on the underside today. I was concerned about the amount of surface rust forming so I set about it with a wire wheel and scotch brite. Once it was shiny again and all the old rusty bits were free of loose bits, I lathered way too much bilt hamber electrox on it all. Should keep it protected for a while. Once it’s dry it’ll be having a 2 pack epoxy mastic coat then gravitex where needed. It’ll possibly have a light grey top coat too.






Old 23-10-2017, 04:01 PM
  #227  
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Propper job
Old 23-10-2017, 04:04 PM
  #228  
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Cheers pal. Once it's in my garage I'll give you a nudge and you can pop over if you fancy?
Old 23-10-2017, 07:38 PM
  #229  
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Yeah sound mate
Old 24-10-2017, 02:48 PM
  #230  
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A little more done today. Gravitex in the rear arches then I cleaned the main floor pan before I applied a dusting of etch primer. I’m leaving it a couple of days now to go off before I apply the epoxy mastic and start on the sills












Old 26-10-2017, 05:10 PM
  #231  
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Epoxy mastic was applied today. That’s the underside pretty much done now. I doubt I’ll put a top colour on. Just a bit of seam sealing to do. Monday I’m onto the sills and front arches.




I think if I do a top coat it’ll be a similar shade of grey. It’ll certainly help to spot oil leaks.



Old 26-10-2017, 05:33 PM
  #232  
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You can do mine if it comes back lol
Old 26-10-2017, 05:38 PM
  #233  
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What do you mean if!!? I thought he Was on it now. Yeah no problem mate, I’m finding it quite enjoyable
Old 26-10-2017, 07:11 PM
  #234  
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Lol im sure it will one day mate some good graft going in on yours how many wire brushes did you use remember doing my s2 i looked like pinhead from hellraiser when i got out from under the car
Old 26-10-2017, 07:16 PM
  #235  
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Only used 3 mate plus a lot of thinner and scotch brite. it wasn’t too bad to be fair
Old 26-10-2017, 07:26 PM
  #236  
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Cool my mate who did the rs face lift on the shell said the under seals like concrete on newer cars hopefully it wont be to bad but i do want to do what youve done
Old 26-10-2017, 07:32 PM
  #237  
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Don’t get me wrong I don’t want to do it again anytime soon but it wasn’t that bad. I’ve got a hole in a sill that needs sorting but the rest is solid. I left all the sound proofing on as it was solid and the interior showed no signs of rot. I’ll fill all the chassis rails with acf50 or dymax sealant and keep my fingers crossed
Old 26-10-2017, 07:39 PM
  #238  
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Wonder how rusty mine are now sat up thier
Old 26-10-2017, 07:54 PM
  #239  
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I suppose that depends if it’s tucked away warm in a unit or it’s spent 3 years exposed to the elements
Old 13-11-2017, 09:06 PM
  #240  
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Loving this excellent skills there mate 👍



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