Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Escort cosworth with some WRC

Thread Tools
 
Search this Thread
 
Old 23-04-2017, 01:18 PM
  #1  
frenchie rs
Wahay!! I've lost my Virginity!!
Thread Starter
 
frenchie rs's Avatar
 
Join Date: Apr 2017
Location: Top secret
Posts: 62
Received 6 Likes on 6 Posts
Default Escort cosworth with some WRC

I have just recently joined the forum, as I would like ti share my build with those who are interested. It started over 2 years ago when I purchased a group N escort cosworth. initially it looked good until I stripped the car down and found a few things I was not happy with. The car was totally stripped and a good 50% of the car was ever sold off or scraped. From here I was lucky to find and purchase a genuine unused escort cosworth rally shell fully stitch welded, so I had the reg transferred over due to no serial numbers on the new shell. The shell has never seen the road from new. Since owning the shell I have had the car fully converted to WRC, everything has been replaced or over hauled since I have owned it, the engine has built to WRC spec, with the latest wiring loom being built and everything replaced on the car, the only thing that remains from the original car now is the rear windows. I have added a few pictures of what it was and where it is now. All going well I will have the dry build done later this year then it will be stripped down and off to aint before I finally build it up again. I will add more pictures later.
Attached Thumbnails Escort cosworth with some WRC-dsc00805.jpg   Escort cosworth with some WRC-img-20150420-wa0002.jpg   Escort cosworth with some WRC-dsc00836.jpg   Escort cosworth with some WRC-img-20150803-wa0001.jpg   Escort cosworth with some WRC-img-20150803-wa0000.jpg  

Escort cosworth with some WRC-img-20150803-wa0005.jpg  
Old 23-04-2017, 01:31 PM
  #2  
frenchie rs
Wahay!! I've lost my Virginity!!
Thread Starter
 
frenchie rs's Avatar
 
Join Date: Apr 2017
Location: Top secret
Posts: 62
Received 6 Likes on 6 Posts
Default

Some pics of the WRC conversion
Attached Thumbnails Escort cosworth with some WRC-img-20150922-wa0008.jpg   Escort cosworth with some WRC-img-20151016-wa0007.jpg   Escort cosworth with some WRC-img-20151016-wa0008.jpg   Escort cosworth with some WRC-img-20151128-wa0002.jpg   Escort cosworth with some WRC-img-20161001-wa0000.jpg  

Escort cosworth with some WRC-img-20161002-wa0002.jpg   Escort cosworth with some WRC-img-20161002-wa0024.jpg   Escort cosworth with some WRC-img-20161002-wa0019.jpg   Escort cosworth with some WRC-img-20160424-wa0004.jpg   Escort cosworth with some WRC-img-20150422-wa0000.jpg  

Escort cosworth with some WRC-img-20150422-wa0001.jpg  
Old 23-04-2017, 01:45 PM
  #3  
frenchie rs
Wahay!! I've lost my Virginity!!
Thread Starter
 
frenchie rs's Avatar
 
Join Date: Apr 2017
Location: Top secret
Posts: 62
Received 6 Likes on 6 Posts
Default

Some pictures of the dry build
Attached Thumbnails Escort cosworth with some WRC-20161204_153601.jpg   Escort cosworth with some WRC-20161204_153611.jpg   Escort cosworth with some WRC-20161204_153625.jpg   Escort cosworth with some WRC-img-20161031-wa0001.jpg   Escort cosworth with some WRC-20161204_104824.jpg  

Escort cosworth with some WRC-img-20161207-wa0009.jpg   Escort cosworth with some WRC-img-20161207-wa0010.jpg   Escort cosworth with some WRC-img-20170410-wa0003.jpg   Escort cosworth with some WRC-img-20170410-wa0002.jpg   Escort cosworth with some WRC-img-20170410-wa0001.jpg  

Old 23-04-2017, 01:54 PM
  #4  
frenchie rs
Wahay!! I've lost my Virginity!!
Thread Starter
 
frenchie rs's Avatar
 
Join Date: Apr 2017
Location: Top secret
Posts: 62
Received 6 Likes on 6 Posts
Default

And a few more
Attached Thumbnails Escort cosworth with some WRC-20170330_122909.jpg   Escort cosworth with some WRC-img-20170330-wa0003.jpg   Escort cosworth with some WRC-img-20170319-wa0003.jpg   Escort cosworth with some WRC-20170331_131501.jpg   Escort cosworth with some WRC-img-20161225-wa0012.jpg  

Escort cosworth with some WRC-img-20170112-wa0003.jpg   Escort cosworth with some WRC-img-20170330-wa0011.jpg   Escort cosworth with some WRC-img-20170331-wa0001.jpg  
Old 23-04-2017, 01:55 PM
  #5  
james kiely
10K+ Poster!!
iTrader: (5)
 
james kiely's Avatar
 
Join Date: Feb 2008
Location: god knows
Posts: 12,876
Received 424 Likes on 399 Posts
Default

great build mate ,will be awesome finished
Old 23-04-2017, 02:10 PM
  #6  
frenchie rs
Wahay!! I've lost my Virginity!!
Thread Starter
 
frenchie rs's Avatar
 
Join Date: Apr 2017
Location: Top secret
Posts: 62
Received 6 Likes on 6 Posts
Default

Yeah, it will be good once it is done, just seems to take forever. But now I've got it booked in for painting I am hoping next year it will be on the road.
Old 23-04-2017, 08:26 PM
  #7  
jonfoc
Advanced PassionFord User
 
jonfoc's Avatar
 
Join Date: May 2011
Location: God knows!
Posts: 2,413
Received 272 Likes on 256 Posts
Default

That looks amazing. Could you tell me the size of the master cylinders you are using please?
Old 23-04-2017, 08:42 PM
  #8  
3drRich
Advanced PassionFord User
 
3drRich's Avatar
 
Join Date: Feb 2012
Location: Southampton
Posts: 2,020
Received 63 Likes on 62 Posts
Default

I think I remember this car when it was for sale. Looks like a great project mate
Old 23-04-2017, 08:46 PM
  #9  
markk
10K+ Poster!!
iTrader: (2)
 
markk's Avatar
 
Join Date: May 2003
Location: Lancs
Posts: 10,638
Received 104 Likes on 96 Posts
Default

Very nice, join the club

Mine looked that nice when it was new.
Old 23-04-2017, 09:45 PM
  #10  
frenchie rs
Wahay!! I've lost my Virginity!!
Thread Starter
 
frenchie rs's Avatar
 
Join Date: Apr 2017
Location: Top secret
Posts: 62
Received 6 Likes on 6 Posts
Default

Originally Posted by jonfoc
That looks amazing. Could you tell me the size of the master cylinders you are using please?
Front master cylinder is 0.70 clutch and rear brake 0.75

AP2623 cylinders non captive.
The following users liked this post:
jonfoc (24-04-2017)
Old 24-04-2017, 06:06 AM
  #11  
frenchie rs
Wahay!! I've lost my Virginity!!
Thread Starter
 
frenchie rs's Avatar
 
Join Date: Apr 2017
Location: Top secret
Posts: 62
Received 6 Likes on 6 Posts
Default

Originally Posted by markk
Very nice, join the club

Mine looked that nice when it was new.
Thanks for that, I'm hoping to get mine as good as yours, I will be feared though to use it off road after all the work that has gone in to it.
Old 24-04-2017, 06:57 AM
  #12  
markk
10K+ Poster!!
iTrader: (2)
 
markk's Avatar
 
Join Date: May 2003
Location: Lancs
Posts: 10,638
Received 104 Likes on 96 Posts
Default

Its built to rally, at some point you will crash it, no point building it if you are scared to use it mate.
Old 24-04-2017, 09:00 AM
  #13  
massivewangers
PassionFord Post Whore!!
iTrader: (1)
 
massivewangers's Avatar
 
Join Date: Jan 2006
Location: Norfolk Drives: Couple of Fords
Posts: 5,412
Received 186 Likes on 146 Posts
Default

Very nice!
Old 24-04-2017, 09:04 AM
  #14  
ian sibbert
Advanced PassionFord User
 
ian sibbert's Avatar
 
Join Date: Jul 2004
Location: Lancaster, Lancs
Posts: 1,859
Received 4 Likes on 4 Posts
Default

Great looking build!!
Old 26-04-2017, 07:46 AM
  #15  
reese646
I'm Finding My Feet Here Now
 
reese646's Avatar
 
Join Date: Aug 2011
Location: wales
Posts: 141
Received 6 Likes on 6 Posts
Default

Looking very good, alot further on than me, are you going to push the rear arches out to wrc? That's a fun job
Old 26-04-2017, 08:06 AM
  #16  
frenchie rs
Wahay!! I've lost my Virginity!!
Thread Starter
 
frenchie rs's Avatar
 
Join Date: Apr 2017
Location: Top secret
Posts: 62
Received 6 Likes on 6 Posts
Default

Originally Posted by reese646
Looking very good, alot further on than me, are you going to push the rear arches out to wrc? That's a fun job
I was thinking about it, but to be honest I haven't got the balls to do it. With the wheels fitted they come to the edge of the arch so I am going to leave them at the moment. Maybe it is something I will do in the future though. Or should I say I will get someone to do them for me.

Last edited by frenchie rs; 26-04-2017 at 01:15 PM.
Old 29-04-2017, 10:23 PM
  #17  
reese646
I'm Finding My Feet Here Now
 
reese646's Avatar
 
Join Date: Aug 2011
Location: wales
Posts: 141
Received 6 Likes on 6 Posts
Default

Amazing what you can achieve if you give it a go mate, you can tap me up for advice anytime and cossiedevils hafsengen build thread is a massive amount of info, keep the pics coming mate I'm loving them so far
Old 29-04-2017, 11:37 PM
  #18  
visa_broke
Advanced PassionFord User
 
visa_broke's Avatar
 
Join Date: Nov 2014
Location: Hertsfordshire
Posts: 2,439
Received 329 Likes on 308 Posts
Default

Originally Posted by frenchie rs
Thanks for that, I'm hoping to get mine as good as yours, I will be feared though to use it off road after all the work that has gone in to it.
be worth it in the end

Originally Posted by markk
Its built to rally, at some point you will crash it, no point building it if you are scared to use it mate.
I hope you've avoided the crashing point so far
Old 30-04-2017, 10:16 AM
  #19  
Mondi-DZK
Advanced PassionFord User
iTrader: (1)
 
Mondi-DZK's Avatar
 
Join Date: Aug 2004
Location: Belgium
Posts: 1,770
Received 178 Likes on 165 Posts
Default

Serious Business mate. Like it.
Old 30-04-2017, 08:59 PM
  #20  
Twins
15K+ Super Poster!!
iTrader: (18)
 
Twins's Avatar
 
Join Date: Sep 2004
Location: ESSEX
Posts: 18,043
Received 117 Likes on 109 Posts
Default

Fantasic looking build
Old 30-04-2017, 09:48 PM
  #21  
IanC
Too many posts.. I need a life!!
 
IanC's Avatar
 
Join Date: May 2005
Location: st helens
Posts: 617
Received 16 Likes on 15 Posts
Default

Good work pal what inlet is that looks a nice bit of kit ��
Old 01-05-2017, 10:51 AM
  #22  
monte029
Part of the Furniture
 
monte029's Avatar
 
Join Date: Apr 2015
Location: poland
Posts: 197
Likes: 0
Received 13 Likes on 12 Posts
Default keep going

Old 01-05-2017, 03:49 PM
  #23  
frenchie rs
Wahay!! I've lost my Virginity!!
Thread Starter
 
frenchie rs's Avatar
 
Join Date: Apr 2017
Location: Top secret
Posts: 62
Received 6 Likes on 6 Posts
Default

Originally Posted by IanC
Good work pal what inlet is that looks a nice bit of kit ��
It is a montune roller barrel inlet with ALS. The montune logo was removed.
Old 01-05-2017, 05:30 PM
  #24  
frenchie rs
Wahay!! I've lost my Virginity!!
Thread Starter
 
frenchie rs's Avatar
 
Join Date: Apr 2017
Location: Top secret
Posts: 62
Received 6 Likes on 6 Posts
Default

Originally Posted by reese646
Amazing what you can achieve if you give it a go mate, you can tap me up for advice anytime and cossiedevils hafsengen build thread is a massive amount of info, keep the pics coming mate I'm loving them so far

Ive studied his thread closely, even though I am happy building the car I just don't feel confident to push out the rear arches. But not saying I won't have it done though. If I could find someone close to me who wants to the job then I would have to done.
Old 01-05-2017, 07:18 PM
  #25  
cossiedevil
Too many posts.. I need a life!!
 
cossiedevil's Avatar
 
Join Date: Sep 2004
Location: Ireland
Posts: 667
Received 8 Likes on 8 Posts
Default

Cracking job fella I thought about buying this shell myself as spare when it was for sale here🙂.your moving well fast for sure do you mind me asking but I take it your rear turret's are mk motorsport ones.
Old 01-05-2017, 07:44 PM
  #26  
frenchie rs
Wahay!! I've lost my Virginity!!
Thread Starter
 
frenchie rs's Avatar
 
Join Date: Apr 2017
Location: Top secret
Posts: 62
Received 6 Likes on 6 Posts
Default

Originally Posted by cossiedevil
Cracking job fella I thought about buying this shell myself as spare when it was for sale here🙂.your moving well fast for sure do you mind me asking but I take it your rear turret's are mk motorsport ones.
They certainly are, he done the rear turrets when i first got the shell about 2 years ago now.
The following users liked this post:
cossiedevil (02-05-2017)
Old 02-05-2017, 12:35 PM
  #27  
cossiedevil
Too many posts.. I need a life!!
 
cossiedevil's Avatar
 
Join Date: Sep 2004
Location: Ireland
Posts: 667
Received 8 Likes on 8 Posts
Default

Originally Posted by frenchie rs
They certainly are, he done the rear turrets when i first got the shell about 2 years ago now.
Looks very very well the only reason i asked was cause i see there is more of a flare on the genuine ones at the bottom that's all.

As Alan said about the rear arch i see why you would be happy if your wheels are not hitting the back arch as it is a big enough job to do and get right with no damage. Here is a pic of my wrc style escos with the rear arches finished to show where my wheel sits.

Name:  WP_20170501_14_34_34_Pro.jpg
Views: 630
Size:  1.69 MB
Old 02-05-2017, 08:22 PM
  #28  
frenchie rs
Wahay!! I've lost my Virginity!!
Thread Starter
 
frenchie rs's Avatar
 
Join Date: Apr 2017
Location: Top secret
Posts: 62
Received 6 Likes on 6 Posts
Default

Originally Posted by cossiedevil
Looks very very well the only reason i asked was cause i see there is more of a flare on the genuine ones at the bottom that's all.

As Alan said about the rear arch i see why you would be happy if your wheels are not hitting the back arch as it is a big enough job to do and get right with no damage. Here is a pic of my wrc style escos with the rear arches finished to show where my wheel sits.


Now that is looking excellent. I am lucky that none of my wheels are touching anything on the body work. So it might be just luck or the way way MK designed his turrets. I will certainly not rule out the possibility of flaring out the rear arches in the near future. But as I haven't got plans to throw it round a rally course I'm hoping I will be ok as it is. But I will certainly make a note from you guys and do what is required in the near future. If anyone fancies poping over to Norfolk to flare out my arches they are more than welcome. Yet again guys thank for the constructive feed back so far, and all the advice and guidance is great.
The following users liked this post:
cossiedevil (02-05-2017)
Old 02-05-2017, 09:27 PM
  #29  
cossiedevil
Too many posts.. I need a life!!
 
cossiedevil's Avatar
 
Join Date: Sep 2004
Location: Ireland
Posts: 667
Received 8 Likes on 8 Posts
Default

No Prob fella Keep up the good work
Old 03-05-2017, 08:31 AM
  #30  
massivewangers
PassionFord Post Whore!!
iTrader: (1)
 
massivewangers's Avatar
 
Join Date: Jan 2006
Location: Norfolk Drives: Couple of Fords
Posts: 5,412
Received 186 Likes on 146 Posts
Default

Originally Posted by cossiedevil
Looks very very well the only reason i asked was cause i see there is more of a flare on the genuine ones at the bottom that's all.

As Alan said about the rear arch i see why you would be happy if your wheels are not hitting the back arch as it is a big enough job to do and get right with no damage. Here is a pic of my wrc style escos with the rear arches finished to show where my wheel sits.

Is your car that finished?!

Last time I looked at your thread it was a painted shell?
Old 03-05-2017, 07:19 PM
  #31  
adamski frst
Advanced PassionFord User
 
adamski frst's Avatar
 
Join Date: Oct 2004
Location: brum/shropshire drives:- frst / escort cossie
Posts: 2,158
Received 2 Likes on 2 Posts
Default

Nice work bro!
Old 06-05-2017, 06:51 PM
  #32  
frenchie rs
Wahay!! I've lost my Virginity!!
Thread Starter
 
frenchie rs's Avatar
 
Join Date: Apr 2017
Location: Top secret
Posts: 62
Received 6 Likes on 6 Posts
Default

Well I haven't managed to do to much lately, but I finally got round to fitting my billet front flanges. The original standard front flanges were sleeved to suit the up rights. The new ones have been machined out as one peace to fit the up rights and accept standard drive shafts. Good work from Mark at MK.
Attached Thumbnails Escort cosworth with some WRC-20170506_161453_resized.jpg   Escort cosworth with some WRC-20170506_161432_resized.jpg   Escort cosworth with some WRC-20170506_161420_resized.jpg   Escort cosworth with some WRC-20170506_161412_resized.jpg  

Last edited by frenchie rs; 06-05-2017 at 07:51 PM.




All times are GMT. The time now is 10:03 AM.