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-   Restorations, Rebuilds & Projects. (https://passionford.com/forum/restorations-rebuilds-and-projects-29/)
-   -   3 door sierra with a bmw heart! more parts arrived 20/09 (https://passionford.com/forum/restorations-rebuilds-and-projects/475965-3-door-sierra-with-a-bmw-heart-more-parts-arrived-20-09-a.html)

crazydan 29-09-2014 08:41 PM

3 door sierra with a bmw heart! more parts arrived 20/09
 
8 Attachment(s)
i bought this b reg base model 3 door off a chap down in the bottom of England after the guy who won it on ebay didn't want it :cry:

its currently fitted with a 24 boa (which is sold)
it has a cosworth kit fitted and alot of other wee bits (which most will be getting replaced!)
the shell's solid only had 2 bits of welding in its time (1 little piece on the sill and 1 on the passenger seat mount)

my plan is to build a road legal track car
plan is to fit the bmw m50 2.5 engine but i have the bits to take it a 3.0L
with a turbo on the side of it :DD::DD::DD:
power aim is around 450-500bhp
only got a little bit of work done so far but heres some pictures
when i 1st got it

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and after a quick wash!
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alot better :top:

so i started taking the engine out
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i have also striped the interior of the car (and binned them awful white leather seats :wall:)

and started stripping the bmw engine for rebuilding and skimming
http://i166.photobucket.com/albums/u...psz4wts5my.jpg

thats all ive got just now hopefully have more updates soon!

slammedorion 29-09-2014 09:35 PM

Looks a clean shell... Will be lovely with the BMW lump... :god:

cossiestu 29-09-2014 09:43 PM

Don't seem right, seeing a 3door with leather, whatever colour!? Don't know why...

Good luck with it!

crazydan 29-09-2014 09:50 PM


Originally Posted by cossiestu (Post 6524056)
Don't seem right, seeing a 3door with leather, whatever colour!? Don't know why...

Good luck with it!

i have no idea what he was thinking :cry:

thanks!

MikeyRobbo 29-09-2014 09:58 PM

Title instantly reminded me of Skogen Racings many many BMW powered Sierra's :cry:


Skip to 1.40

BMW m50b25 engine, Garrett GT40 turbo, Megasquirt injection, 1.2bar of boost.

Will be watching this thread.

crazydan 29-09-2014 10:04 PM


Originally Posted by MikeyRobbo (Post 6524065)
Title instantly reminded me of Skogen Racings many many BMW powered Sierra's :cry:

Ford Sierra with a heart from BMW - YouTube

Skip to 1.40

BMW m50b25 engine, Garrett GT40 turbo, Megasquirt injection, 1.2bar of boost.

Will be watching this thread.

thats where i got the idea :DD:
my plan is a m50b30 with a hx35 and emerald ecu ....probably few other goodies :grin:

crazydan 30-09-2014 06:42 PM

1 Attachment(s)
new brakes turned up aswell today :DD: 325mm 4 pots

Attachment 47330

crazydan 05-10-2014 05:10 PM

3 Attachment(s)
update :D
striped the interior out and removed the dodgy hawk immobilizer :wall:
striped down the bmw engine to get the block and head skimmed
couple of photos

Attachment 47041

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also all the parts have turned up for the rebuild
so this weeks job is strip the crank rods and pistons out of the 3.0L engine to put into this one
have also just brought a 16cm hx40 for it

thats it for now

st220kyle 05-10-2014 06:16 PM

Cool project,
That looks like a vauxhall steering wheel in your latest pics? :?

crazydan 05-10-2014 06:19 PM


Originally Posted by st220kyle (Post 6525720)
Cool project,
That looks like a vauxhall steering wheel in your latest pics? :?

nice spot mate!
yes it has a corsa b electronic steering column on it :king:

MrCapriScort 05-10-2014 09:49 PM

Looks a really trick project

crazydan 12-10-2014 07:02 PM

2 Attachment(s)
only had a couple of hours on it this weekend
so started stripping down the 2nd bmw engine!
im using the head off this one as there is more coolant passages and few other small differences ( may aswell use it its just sat in the corner on the shed :P )
also baught a bolt in cage which ill hopefully convert to a weld in cage
also still waiting for my hx 40!!

but heres 2 photos
her is the one im stripping right now

Attachment 46613
and the 3.0 im pinching the internals out of

Attachment 46614
thats all for now!

crazydan 19-10-2014 06:46 PM

4 Attachment(s)
got some more stuff done!
got the head off the block all packaged up to send away for skimming
Attachment 46108
Attachment 46109
so now just to strip the internals out of the 3.0L cant wait to start putting an engine back together!

anyway then removed the head lights and bumper and grill and scuttle panel
shell is really solid not found any rust just some staining from some drilling swarf sat on the chassie legs :mad:

Attachment 46110
Attachment 46111

so whilst im waiting for the head and block to come back from being skimmend and cleaned
im planning to remove the front suspension engine and gearbox and front windscreen
turbo and roll cage should be here this week aswell!

crazydan 22-10-2014 06:04 PM

3 Attachment(s)
couple of parts turnned up today!
also the cage has turned up but didnt get pictures

hx40 :D
Attachment 45966

Attachment 45967

70mm rs500 intercooler
Attachment 45968

thats all for now!

crazydan 11-02-2015 09:51 PM

17 Attachment(s)
after a little change of plan the hx 40 was sold and baught this lot!

Attachment 40238

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double valve springs

Attachment 40240

.120" mls head gasket

Attachment 40241

titanium top hats and double valve springs seats


Attachment 40242
billet 18mm fuel rail + arp stud and nut conversion aswell

Attachment 40243

rs500 intercooler
70mm

Attachment 40244

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some spec of the new turbo
spec is
hx52
with 4in ported shroud anti-surge MWE (Map Width Enhancement) inlet
and 3in (OD) v-band outlet.
98mm 7 blade compressor wheel with 63mm inducer
84mm (70mm exducer) 12 blade high flow turbine wheel
16cm twin scroll turbine housing with T4i turbine inlet flange, and 3.5in ID v-band turbine outlet
modified internal gate to external ( can see flap welded shut in last pic)

Attachment 40246

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high + equal flow plenum with accufab 90mm throttle boddie

Attachment 40250

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still waiting for my us spec m3 cams
but also i won some eagle forged rods tonight to!

mondeomark 12-02-2015 05:57 AM

Nice projects

Glenn_ 13-02-2015 03:11 PM

Cool project matey. The engine looks really long. The shell lools clean too.

crazydan 05-03-2015 08:16 PM

14 Attachment(s)
well manged to take the front screen out and also got proper photos with a new camera
gonna have a proper clear out in the garage this weekend and then after that im going to take the rear beam off and drop the engine then make a start cutting the bulk head and tunnel... cant decide to tub the rear arches or not..... :thinking:
also my us spec m3 cams arrived and my forged eagle rods with new arps and some spare 3.0L pistons
anyway heres some pics
Attachment 38874

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ive also orderd a toyota supra diff conversion and billet rear cove which should be here in 2-3 weeks!

Glenn_ 06-03-2015 11:25 AM

Nice part's. Get the rear tubs cut out.

crazydan 06-03-2015 07:38 PM


Originally Posted by Glenn_ (Post 6568055)
Nice part's. Get the rear tubs cut out.

i think so to ;-);-)

3i Jim 11-03-2015 05:27 PM

Nice project. A mate of mine has got a turbo'd e36 325 with a mixture of different engine parts from an e46 330. It's an absolute animal!

crazydan 12-03-2015 08:50 PM


Originally Posted by 3i Jim (Post 6569801)
Nice project. A mate of mine has got a turbo'd e36 325 with a mixture of different engine parts from an e46 330. It's an absolute animal!

thats essentially what this is but with forged rods :top:

crazydan 20-09-2015 09:12 PM

3 Attachment(s)
about time i updated this
well i had a big sort out in the garage new shelving and benches etc hato buy a new welder etc
so whilst i was spending money was rude not to spend money on the sierra
custom cp pistons (with uprated wrist pins)
twin water cooled 44mm tial wastegates
and a ZurawskiMotorsport exhaust manifold
twin scroll,equal length twin external waste gates

Attachment 28108

Attachment 28109

so got the engine out of the sierra aswell

Attachment 28110

so hopefully next week ill start cutting the bulkhead and tunnel
cant wait to get into this now!

R4N SS 21-09-2015 12:57 PM

this looks like an enormous project :top:

Glenn_ 21-09-2015 05:52 PM

Cool parts.

Vicar 21-09-2015 05:56 PM

Very cool project, I sold my e46 m3 running itbs to purchase my s2 rst so I definately have a soft spot for a bmw 6pot

visa_broke 21-09-2015 07:12 PM

Nice base to start the project from, nice to see no rust

crazydan 21-09-2015 09:48 PM

thanks lads! hopefully another update on sunday!


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