Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Escort Cossie - Engine rebuild by Oppliger

Thread Tools
 
Search this Thread
 
Old 10-04-2014, 04:15 PM
  #1  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default Escort Cossie - Engine rebuild by Oppliger

Hi all,


Since the Escort engine has about 170.000miles on the clock it was almost time for a rebuild and after having problems with oil loss (all oil gone in 30miles) i was looking out for options...

First i've spoken to cossiedavid (David Pritchard), who gave me a very good feeling as Dave is a top man with a lot of knowledge

One of the other options that came to mind is Oppliger Motorsport in Italy.. Since i wanted more power, and i allready baught the Oppliger gearbox.. this was the better option as Oppliger could have the whole project for him (engine + gearbox)

After discussing what could be made of my rebuild engine, Romain Oppliger sent a trailer over to Belgium to pick my cossie up and bring it back to Oppliger HQ

Here it arrived in Italy





A few mods and specs:

Long studs
Bore block
Forged pistons
Ported head
Cams
Pulleys
Bigger inlet manifold
Twinscroll manifold & external wastegate
Custom uprated oil pump
Oil breather
ACL trimetallic bearings
Polish crack
850cc injectors
GTX3076
Mapped by Oppliger + ALS

They are also fitting the AP 6-paddle clutch and Oppliger gearkit in my gearbox wich should cope with all the power.

Romain said we should see about 480bhp in low boost and 520bhp in high boost with this setup. Even tough the GTX3076 can do more.. i guess with more boost there will be more surge
So let's see what this baby can push

I am really looking forward to the result as i have much faith in this big company in Europe.

Once i get some info or updates from Romain i will update here.

Cheers, Melvin

Last edited by SHaDoWLanDZ; 10-04-2014 at 04:17 PM. Reason: topic title adjust
Old 10-04-2014, 04:26 PM
  #2  
bluntys1rsturbo
Boost addict
 
bluntys1rsturbo's Avatar
 
Join Date: Apr 2008
Location: stoke on trent
Posts: 2,792
Received 150 Likes on 145 Posts
Default

sounds like it will be a fantastic motor when you get it back

out of interest what was the spec/bhp on this before it had the work done?
Old 10-04-2014, 04:33 PM
  #3  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default

A brief history..

I bought the car with an MSD stage 2 chip in it (260bhp)

A few years later i upgraded it to the MSD 380+ package wich containts the 55lb black siemens, uprated fuelpump, and new chip.
At 1.7 bar it made about 350-360bhp.

That's the setup it has now but switching into Oppliger's engine spec (+500bhp with the 850cc injectors & GTX3076)
Old 10-04-2014, 05:02 PM
  #4  
bluntys1rsturbo
Boost addict
 
bluntys1rsturbo's Avatar
 
Join Date: Apr 2008
Location: stoke on trent
Posts: 2,792
Received 150 Likes on 145 Posts
Default

that will be like night and day a complete different animal

bet you cant wait drive it for the first time
Old 10-04-2014, 05:19 PM
  #5  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,755
Received 1,042 Likes on 996 Posts
Default

Will be a animal when its done.
Old 10-04-2014, 05:53 PM
  #6  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default

I'm sure it will! Really looking forward to the result as it is very important for me to have a very fast road car..

I do a lot of dragraces here (mainly starting from 2nd gear), there is a big underground scene where i live and to be a part of it you have to have something quite fast

So i'll hope a cossie with +500bhp and eventually at 1200kg give me some nice races.

The gtx30 turbo is good for quick spool AND high end power so that's nice too.
Old 10-04-2014, 08:15 PM
  #7  
Malfis
Wahay!! I've lost my Virginity!!
 
Malfis's Avatar
 
Join Date: Feb 2011
Location: Czech Republic
Posts: 57
Likes: 0
Received 0 Likes on 0 Posts
Default

Dont forget to add plenty of videos then! Your cossie is amazing, cool color.
Old 11-04-2014, 07:57 AM
  #8  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default

Will do!

Here's one in my previous setup, against a highly tuned BMW M3E36 with about 350bhp:


I was boosting about 1.8bar there with the original T34
Old 11-04-2014, 09:17 PM
  #9  
Jay,
Sponsor



iTrader: (4)
 
Jay,'s Avatar
 
Join Date: May 2004
Location: south east
Posts: 25,222
Received 407 Likes on 329 Posts
Default

Cant beat Oppliger customer service wise choice
Old 12-04-2014, 06:09 AM
  #10  
Brian
10K+ Poster!!
iTrader: (2)
 
Brian's Avatar
 
Join Date: Aug 2003
Location: Essex
Posts: 11,239
Received 11 Likes on 11 Posts
Default




Brian
Old 12-04-2014, 02:20 PM
  #11  
fezzajsy
10K+ Poster!!
iTrader: (9)
 
fezzajsy's Avatar
 
Join Date: Nov 2004
Location: jeRSey..isles
Posts: 13,596
Received 33 Likes on 33 Posts
Default

Will be nice to see it when done.
Old 12-05-2014, 12:48 PM
  #12  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default

So, the only update so far is we are probably going for the EFR8374... and the supra diff is in the pocket

It's because next year i'm going for 600+ (more 650)...
And for now, i'm keeping the original ECU (P8), budgetwise, can't go for another management..

So i THINK the engine will run low boost 530-540 with the EFR8374.. But i'm worried about lag then..

Have to talk about this with Romain..
__________________
Old 12-05-2014, 05:39 PM
  #13  
Mark Shead
PassionFord Post Whore!!
 
Mark Shead's Avatar
 
Join Date: Jun 2003
Location: Marlow Bucks
Posts: 5,472
Received 223 Likes on 193 Posts
Default

Originally Posted by SHaDoWLanDZ
So, the only update so far is we are probably going for the EFR8374... and the supra diff is in the pocket

It's because next year i'm going for 600+ (more 650)...
And for now, i'm keeping the original ECU (P8), budgetwise, can't go for another management..

So i THINK the engine will run low boost 530-540 with the EFR8374.. But i'm worried about lag then..

Have to talk about this with Romain..
__________________
Don't worry about lag. It is a much better turbo that a gtx.

Mark
Old 12-05-2014, 09:45 PM
  #14  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default

Originally Posted by Mark Shead
Don't worry about lag. It is a much better turbo that a gtx.

Mark

That sounds good Mark.

It's just weird that a turbo that can push 700+ performance also very good at 500bhp...
Old 03-09-2014, 12:07 PM
  #15  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default

Engine update pics:







Last edited by SHaDoWLanDZ; 04-09-2014 at 08:33 AM.
Old 04-09-2014, 08:34 AM
  #16  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default

Pictures link didn't work.. fixed
Old 01-04-2015, 09:55 PM
  #17  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default

Ready to go in



Old 02-04-2015, 06:45 PM
  #18  
smiley
PassionFord Post Troll
 
smiley's Avatar
 
Join Date: Jun 2010
Location: england
Posts: 3,028
Received 327 Likes on 306 Posts
Default

WOW!!! love it lethal weapon
Old 03-04-2015, 06:59 AM
  #19  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default

Thanx mate
Old 06-04-2015, 03:02 PM
  #20  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,755
Received 1,042 Likes on 996 Posts
Default

Looking really well.
Old 03-05-2015, 03:26 PM
  #21  
smiley
PassionFord Post Troll
 
smiley's Avatar
 
Join Date: Jun 2010
Location: england
Posts: 3,028
Received 327 Likes on 306 Posts
Default

Any updates?
Old 03-05-2015, 07:31 PM
  #22  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default



Car is "ready" but not good enough.

Oppliger made 520hp and 480lbft on the dyno but wants to change the backhouse of the turbo to 1.05 external gated.
Now it was 0.92 internal gated..

So we could make more power (ą550hp)
The following users liked this post:
Caddyshack (04-05-2015)
Old 08-05-2015, 08:12 PM
  #23  
Barrovic
15000
 
Barrovic's Avatar
 
Join Date: Apr 2007
Location: Belgium
Posts: 35
Received 0 Likes on 0 Posts
Default

I know a good cameraman in Belgium!!!
Old 09-05-2015, 08:19 AM
  #24  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default

Yess the best hahahahah
Old 09-05-2015, 08:36 AM
  #25  
800bhp
**RS COSWORTH**
 
800bhp's Avatar
 
Join Date: Oct 2012
Location: Bucks
Posts: 432
Received 40 Likes on 39 Posts
Default

How have you found the EFR? Any dyno graphs?
Old 28-05-2015, 05:25 PM
  #26  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default

573hp and about 500lbft





Old 28-05-2015, 06:35 PM
  #27  
smiley
PassionFord Post Troll
 
smiley's Avatar
 
Join Date: Jun 2010
Location: england
Posts: 3,028
Received 327 Likes on 306 Posts
Default

Nice mate how does it feel
Old 29-05-2015, 11:45 AM
  #28  
smiley
PassionFord Post Troll
 
smiley's Avatar
 
Join Date: Jun 2010
Location: england
Posts: 3,028
Received 327 Likes on 306 Posts
Default

Just watched the vid on romains fb sounds awesome mate what gear kit do you run oppligger big tooth?
Old 31-05-2015, 08:32 PM
  #29  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default

Thanx!!

It's the oppliger semi-helicoil gearkit..

Don't really know if it's big tooth.. Just 15° helicoil tooth and standard ratio.


ITS A MENTAL car now, almost shit my pants the first time i floored in 2nd gear haha!
Old 31-05-2015, 09:01 PM
  #30  
ajamesc
cossie fan (unluckerly)
 
ajamesc's Avatar
 
Join Date: Nov 2009
Location: hampshire
Posts: 9,791
Received 435 Likes on 393 Posts
Default

Seen a few vids of it on Facebook sounds a weapon
Old 02-06-2015, 06:05 PM
  #31  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default

Thanx!! it is fast, but 500+ hp is really common this days haha
Old 03-06-2015, 08:08 PM
  #32  
smiley
PassionFord Post Troll
 
smiley's Avatar
 
Join Date: Jun 2010
Location: england
Posts: 3,028
Received 327 Likes on 306 Posts
Default

Lol at shit your pants its to slow if you dont my friend in belgium has seen your car i will come hunt you when i visit what is your engine spec pistons/rods ect sounds very responsive we need an action vid now

Last edited by smiley; 03-06-2015 at 08:10 PM.
Old 04-06-2015, 11:19 AM
  #33  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default

Who is your friend?

Yes please come by haha

Engine spec...

10 long studs
forged pistons
ported head
custom cams
Haert inlet manifold
EFR7670 twinscroll 1.05 external wg
custom uprated oil pump
acl trimetallic bearings
polished crack
870 injectors
arp bolts for rods and flywheel
double valve springs
mechanical followers
rebuild head
2 maps, 102ron and 98ron
Old 06-06-2015, 04:27 PM
  #34  
smiley
PassionFord Post Troll
 
smiley's Avatar
 
Join Date: Jun 2010
Location: england
Posts: 3,028
Received 327 Likes on 306 Posts
Default

My mates names thierry drives a black audi big tall guy with a bold head lol says hes seen the car around in geel? Im going for very similar spec to you should be good race for cash or log books? Lol
Old 09-06-2015, 10:15 PM
  #35  
SHaDoWLanDZ
Boost = life
Thread Starter
 
SHaDoWLanDZ's Avatar
 
Join Date: Jan 2009
Location: Belgium
Posts: 97
Received 5 Likes on 5 Posts
Default

Log books is fine hahahah
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Vincereese
Cars for Sale
1
01-06-2023 09:14 AM
Rs_Motion
Escort MK 5 / MK 6
43
27-12-2018 11:49 AM
Billy_RS
Pictures, video & Photoshop Forum
15
05-09-2015 12:04 PM
track.focus'd
Restorations, Rebuilds & Projects.
26
12-08-2015 05:53 PM
stickyslick
General Car Related Discussion.
14
10-08-2015 06:27 PM



Quick Reply: Escort Cossie - Engine rebuild by Oppliger



All times are GMT. The time now is 05:20 PM.