Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

"Roxanne", Red Mk5 Zetec S Project

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Old 29-12-2016, 06:59 PM
  #81  
Glenn_
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Thats looking well smart. Will the puma carpet fit? I know the puma and the fiesta have the same floor pan.
Old 29-12-2016, 09:23 PM
  #82  
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Originally Posted by Glenn_
Thats looking well smart. Will the puma carpet fit? I know the puma and the fiesta have the same floor pan.
Yea they do. It gets rid of the nasty fiesta side plastics that run along the bottom by the doors too. Only trimming needed is where it meet's the rear bench
Old 18-01-2017, 01:32 PM
  #83  
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Any updates on this Welsh?
Old 11-04-2017, 08:12 PM
  #84  
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Updates on my progress

Nearly at the point of putting her back together, just finishing the floor plan. Couldn't start it till it got a little warmer than -1℃ and had to find a generator to loan.

Anyway, pics

Said generator

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Subframe off (after a bolt snaps Grrr), and it'll be cleaned up, polys added to the arb whilst at home

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My floor, this is not as bad as it looks. 3 years of sitting outside has caused this.

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Fuel lines off

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Angle grinder time



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Then these plus stone chip to be put on.

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I managed to get the epoxy onto the areas I've got down to bare metal today. Once dry I'll be putting the stone chip over it all, then a top coat.

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Rear being stripped

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First hole, whoops

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Painted

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Arches got same treatment

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Front seam sealer

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Then etch primer

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Then stone guard

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Front arb bushes came

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Both front wings are in the final product, colour!

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Floor had the rest of the stages as the epoxy takes a while to dry/harden

Etch grey Primer for the floor up to the fuel tank



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Then in the white stone guard

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Rest of the bay went into primer then Stone guard

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Colour will be added to those areas tomorrow, and I'll see what else I can get done
Old 14-04-2017, 11:51 PM
  #85  
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Floor went into its final painting stage today, colour, woop!

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Looks really fresh and I'm really happy how it came out too. Just gotta finish the rear arches and boot floor and she can come home to be put back together!!
Old 15-04-2017, 08:23 PM
  #86  
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Looking good
Old 15-04-2017, 08:34 PM
  #87  
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Nice job It's a big task done on the floor but worth the effort in the end
Keep the pics coming
Old 15-04-2017, 08:54 PM
  #88  
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Originally Posted by PaulinhoT
Looking good

Cheers!


Originally Posted by slammedorion
Nice job It's a big task done on the floor but worth the effort in the end
Keep the pics coming
Yea it really is. I'd rather do it properly than not do it at all. And after spending so much elsewhere, it was a bit of a guilt trip lol
Old 17-04-2017, 07:35 PM
  #89  
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More pics of the floor finished. Pretty happy with the outcome. Brake pipes, fuel pipes will be put on tomorrow, followed by the subframe, rear axle and she can be brought home to be put back together, woop.

Went to Ford for some bolts, got my pants pulled down

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Floor pics

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Old 18-04-2017, 09:46 PM
  #90  
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Do you use a spraygun with the RustBuster?

Finish looks impressive
Old 18-04-2017, 10:08 PM
  #91  
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Originally Posted by tjRS500
Do you use a spraygun with the RustBuster?

Finish looks impressive
No I brushed it on. Everything else was a rattle can. Thank you, looks better in person.
Old 18-04-2017, 10:11 PM
  #92  
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Looking awesome mate ..well done .
Old 18-04-2017, 10:20 PM
  #93  
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Originally Posted by Rsmat
Looking awesome mate ..well done .
Thank you, not bad for a first timer!
Old 18-04-2017, 10:23 PM
  #94  
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Doing a wicked job mate ..far from a first timers effort.. credit to ya .
Old 18-04-2017, 11:45 PM
  #95  
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Originally Posted by Rsmat
Doing a wicked job mate ..far from a first timers effort.. credit to ya .
Cheers! A lot of planning from the wire wool, to each product and how. I'm happy with it, and I pretty fussy. Now to get that hole on the rear welded up and treated.
Old 25-04-2017, 06:45 PM
  #96  
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More updates


SHE'S FINALLY HOME!!!And we got stuck in straight away

Flatbed home

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Front windows in,rubbers cleaned up and refitted, mirrors and door handles fitted

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First time I've seen the painted bay in the sunshine :wub:

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Cleaned up the rear disc conversion, before:

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After

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Fitted rear disc conversion

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How wide the rear sits with a rear disc conversion and frk's

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St150 handbrake cable plumbed in as neat as possible

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Dash came out

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So did the loom

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Fresh paint loving



Euro lights fitted with all new bulbs

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New interior loom fitted and dash back in

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Boot internals installed, wiper,handle and locks too

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AC pipes polished up and refitted along with other bay bits

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She's starting to come together nicely now.
Old 25-04-2017, 07:39 PM
  #97  
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Rear disc conversion being painted?

It's all looking good though
Old 25-04-2017, 07:46 PM
  #98  
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Originally Posted by slammedorion
Rear disc conversion being painted?

It's all looking good though
Yep, and new pads n discs and I'll get a caliper kit while I'm at it . Fitted them just to get rid of the drums.
Old 26-04-2017, 12:48 PM
  #99  
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Looking great ..once again well done mate.
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Old 05-06-2017, 11:38 PM
  #100  
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Updates

Sorry it's been a while, had my head down and I've been cracking on.

Ghia washer bottle fitted:

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New bonnet "sponges" on

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Ford racing gel badge

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Custom stickers thanks to Alex!

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Centre caps were looking tired, so bought some off Alex

Before

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After

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Frk's got powder coated

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New frk/frp wheel nuts and locking nuts

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Tyres and nuts trial with some new rubber

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Before and after

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220mm focus 1.8 clutch and fiesta slave

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Cambelt kit

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Took the engine to have the cams fitted and timed up

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checking cam clearances, needed smaller shims

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New shims from lms

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Engine put back together

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Subframe powder coated and poly bushed arb

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That shine!

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Fitted

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Engine went in too

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Fuel lines and brake pipes fitted

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Mondeo mk3 servo painted

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The last set of bonnet gas struts bought

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Fuel tank cleaned and painted

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Filler neck cleaned

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Interior...

Bought these frp seats years ago for Ł80 only because of what I want to do to them

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Set about replacing parts

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Off to the retrimmer

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Including New steering wheel

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And I pick them up this Saturday..

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Plenty more updates to come. Won't take long to put her back together now!
Old 06-06-2017, 05:04 PM
  #101  
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Brilliant work well done. You must be chuffed with your work?
Old 06-06-2017, 08:22 PM
  #102  
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Originally Posted by jonfoc
Brilliant work well done. You must be chuffed with your work?
Thanks!

I wouldn't say chuffed as I'm quite picky but I am happy. I don't just "settle" for things lol. I'm shocked at my determination and what I've learnt, as I'm not a qualified mechanic or anything so at this stage I'm having to read up about a lot of things and learn how to do it. Glad to see these long awaited plans happen!
Old 11-06-2017, 07:10 PM
  #103  
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Interior collected Friday night. The guy has done a perfect job with the seats. They are absolutely spot on! Not going to upload a picture of them anywhere until they're in the car. But here's a tiny preview with the steering wheel.

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Old 11-06-2017, 10:12 PM
  #104  
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Awesome work mate ..keep it up
Old 11-06-2017, 11:43 PM
  #105  
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Originally Posted by Rsmat
Awesome work mate ..keep it up
Thank you! Hopefully not long now
Old 12-06-2017, 09:35 AM
  #106  
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Going to be a proper mint mk5 when it's done looking forward to seeing the seats too!
Old 12-06-2017, 10:58 PM
  #107  
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Originally Posted by fatboy billy
Going to be a proper mint mk5 when it's done looking forward to seeing the seats too!
Cheers bill!

I can't wait to get them in but I got to be patient and they'll have to stay in my room a little while longer.
Old 13-06-2017, 05:47 PM
  #108  
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Looks fantastic, look forward to seeing the updates
Old 13-06-2017, 07:30 PM
  #109  
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Originally Posted by marshall2810
Looks fantastic, look forward to seeing the updates
Cheers!
Old 04-08-2017, 08:02 AM
  #110  
Rsmat
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Any updates mate .
Old 04-08-2017, 10:23 AM
  #111  
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Yes mate but photobucket has stopped image sharing so not updated anywhere. She is complete, just need to fit the interior and give her a good clean for Ford fair.
Old 04-08-2017, 10:52 AM
  #112  
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Awesome news mate ..get the pics on imgur and get posting again.
Old 04-08-2017, 11:38 AM
  #113  
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Will do, just got to do the Ford fair prep first
Old 04-08-2017, 12:20 PM
  #114  
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Good man .
Old 04-08-2017, 08:40 PM
  #115  
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She'll be on B15 if anyone wants to have a mooch around her
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Old 04-08-2017, 09:01 PM
  #116  
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Wow top job! I've recently just bought a red mk5 zetec s. ill be looking here for some inspiration. It's a shame about photobucket.
Old 29-11-2017, 01:33 PM
  #117  
Rsmat
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Anymore work done on this mate .
Old 30-11-2017, 06:52 PM
  #118  
Welsh Animal
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Originally Posted by Rsmat
Anymore work done on this mate .
yes mate, was all done for Ford fair pretty much. Done 1,000miles on her before hiding her away for winter and phase 2 of the plans. I'll try to upload some pics another way
Old 30-11-2017, 07:08 PM
  #119  
Rsmat
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Good to hear mate ..try imgur and use it on desk top and you can use it like photobucket
Old 25-06-2018, 03:45 PM
  #120  
Rsmat
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Did ya get sorted mate with imgur and any updates .


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