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major 3 door Resto after blowing the engine

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Old 15-09-2011, 03:21 PM
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rs kyle
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Default major 3 door Resto after blowing the engine

After melting a piston due to not setting the car up properly, I decided to go for the rebuild myself. Upon further inspection on the ramp i noticed quite alot of rust appearing on the underside of the car. So I thought to myself I might as well do the whole lot whilst it was off the road. Being in the body trade i like to do things as i feel are properly done. SO IT STARTED

A Picture of it before I started



more to follow
Old 15-09-2011, 03:30 PM
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I took the engine out and stripped it for the rebuild finding a hole in piston no3. In the mean time the whole car was gutted and put on the spit roast.



Hole in piston
Old 15-09-2011, 03:34 PM
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R4N SS
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good luck mate - hope you have labelled everything up - unlike me who just throws it all in the garage then wonders what various bolts are for

hows is the head and what caused the hole?
Old 15-09-2011, 03:42 PM
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Looks a nice project, good luck with it
Old 15-09-2011, 04:07 PM
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good luck with this m8
Old 15-09-2011, 04:15 PM
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rs kyle
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Originally Posted by R4N S S
good luck mate - hope you have labelled everything up - unlike me who just throws it all in the garage then wonders what various bolts are for

hows is the head and what caused the hole?

yes lol all bagged up, labled and sealed. I had the head tested and skimmed. All good now, the hole was from turning the boost up. Lesson learnt lol
Old 15-09-2011, 04:23 PM
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TBH most the engine is back together now and I also have a gt30 internally gated for it.

Old 15-09-2011, 07:35 PM
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I managed to get hold of a new set of genuine wings and a set of sills as mine were all rotton and scabby so I removed them
Old 15-09-2011, 07:47 PM
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keep up the good work, buddy
Old 15-09-2011, 07:50 PM
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Good luck mate.
Looked quite nice before you started tho.
Will follow your progress
Old 15-09-2011, 07:59 PM
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Old 15-09-2011, 08:01 PM
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Originally Posted by jason_nike
Good luck mate.
Looked quite nice before you started tho.
Will follow your progress
Thanks, im sure it will get back to looking its best. It has to now ive started lol
Old 15-09-2011, 08:09 PM
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Removing the wings made it alot easier to remove the grot and replace with new (the best way IMO to cut out the bad)




Old 16-09-2011, 02:04 PM
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cut out the bad bits and welded in new plates i made

Old 16-09-2011, 02:09 PM
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after grinding the plates flush and covering with sealer i replaced the wings with the new ones

its along side another 3door we have on the go
Old 16-09-2011, 02:10 PM
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Looking good mate.
Old 16-09-2011, 04:47 PM
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looks good fela
Old 16-09-2011, 05:08 PM
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thanks all
Old 17-09-2011, 05:52 PM
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hurrey up off the spit rost cos i need to get my one but see looking good
Old 17-09-2011, 06:42 PM
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nice project mate ,keep the updates coming
Old 17-09-2011, 07:00 PM
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Will keep an eye on this ,good luck.

Also where did you manage to find the ford wings? as i would like a pair!
Old 17-09-2011, 07:16 PM
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good work and good luck but i hope your going to weigh them wheels in and put the door strips back on!
Old 17-09-2011, 07:32 PM
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I to will all so be keeping an eye on this one as iv been there and done it and loved every moment of it . All the best with it keep the updates coming
Old 17-09-2011, 07:44 PM
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good work mate!
Old 17-09-2011, 09:52 PM
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looking good dude
Old 18-09-2011, 10:00 AM
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Top work.
Old 18-09-2011, 10:28 AM
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I hope you get it back to it's former glory
Old 18-09-2011, 12:48 PM
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Originally Posted by Harris.
Will keep an eye on this ,good luck.

Also where did you manage to find the ford wings? as i would like a pair!
I managed to get them form Ford about 3 years ago but i think it was about the last of them
Old 18-09-2011, 12:49 PM
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Originally Posted by ajamesc
good work and good luck but i hope your going to weigh them wheels in and put the door strips back on!
got the door stirips readyand standard wheels
Old 18-09-2011, 12:53 PM
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Originally Posted by rs ben10
hurrey up off the spit rost cos i need to get my one but see looking good
To**er
lol shoulnt be too long and you can have your turn
Old 18-09-2011, 12:54 PM
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Your story sounds very similar to mine mate, keep up the good work
Old 18-09-2011, 03:01 PM
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Originally Posted by James90RS
Your story sounds very similar to mine mate, keep up the good work
thank you
Old 18-09-2011, 03:05 PM
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sills and wings all welded back on with the help of borrowing a friends spot welder from work

Old 18-09-2011, 03:56 PM
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did u just roll it on its roof ??
Old 18-09-2011, 05:43 PM
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When i change my wings im going to make them bolt on, then i can be a buffty and take them off when i want to clean behind them
Old 18-09-2011, 06:02 PM
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whats your plans for the underside
Old 18-09-2011, 06:37 PM
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Originally Posted by carcollector
did u just roll it on its roof ??
no its on a spit roast stand
Old 18-09-2011, 06:40 PM
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Originally Posted by Harris.
When i change my wings im going to make them bolt on, then i can be a buffty and take them off when i want to clean behind them
I did think about this but i decided to make it look original again but if your not bothered by that then like you said its easier to get to things or clean it
Old 18-09-2011, 06:42 PM
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Originally Posted by v man
whats your plans for the underside
I am going to stone chip it, spray seal the outer parts of the floor pan and paint it all diamond white. getting all the running gear sandblasted and powdercoated soon too
Old 18-09-2011, 07:18 PM
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after compleating a few repairs in the engine bay it was preped for the primer



With some help from the stig!!!!!!!


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