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Mercury Grey Saff Cossie Replica - New cossie engine going in!

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Old 19-10-2011, 10:36 AM
  #81  
R4N SS
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Well my mate has the keys and he will be taking into his workshop sometime today to change the front suspension, brakes, anti-roll bar and polybushes.

Better bloody drive nice after all that. Then im going to persuade him to book it in for the engine conversion as i have the use of another car so he can have it as long as he needs it - only downside is i have to help him to keep the costs down - not too bad i guess as i get some experience for when things go wrong lol
Old 19-10-2011, 09:25 PM
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mk22door
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What is it about the engine conversion you can't do?? Or is it more of a no time due to work thing like myself

If you just fitted the YB and then payed him to sort the wiring, that would save you a decnt bit i'm sure?
Old 20-10-2011, 03:16 PM
  #83  
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Originally Posted by mk22door
What is it about the engine conversion you can't do?? Or is it more of a no time due to work thing like myself

If you just fitted the YB and then payed him to sort the wiring, that would save you a decnt bit i'm sure?
Ive never done an engine change so cant really do any of it - i can remove parts and lose all clips, screws and fittings no problem

We have agreed a rough price on his labour on the provisio i help him out so im happy with that. Also, working full time so don have as much time and really want this on the road before the proper cold weather settles in.

The only wiring i need doing is the engine loom which i have brand new from Omex already assembled.

My deadline of having it all done by end of august is long gone
Old 20-10-2011, 03:38 PM
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Deadlines lol had a few of them as long as your heading in the right direction it's all good mate. Give me a shout if you need a hand with anything
Old 20-10-2011, 08:34 PM
  #85  
mk22door
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Taking out the 8v from your Saff really is easier than you think, if you were a lot, lot closer I'd come and show you for a bacon buttie or two

Hope I haven't offended you, I am not, or nowhere near an actual mechanic like a lot of folks on these car forums, I can do a bit of basic removal and refitting, stuck a 24v in my Saff and a good mate of mine is wiring it in for me......I'm getting another 24v engine to rebuild for a laugh with my old man before he gets too old!!

Like you , it's his fault I've had Sierra's all the time.
Old 20-10-2011, 09:00 PM
  #86  
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The hocks suit it so well (much better then the 7 spokes)
Old 20-10-2011, 09:49 PM
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Leave the saph with me mate, ill have that twincam out on the floor in an hour.

Good job im in no rush for that engine and box etc! lol
Old 21-10-2011, 09:45 AM
  #88  
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im not offended mate.

Jim, we have tentatively said two weeks (hopefully) so hopefully my mid november it should be done - bar a final bit of mapping as budget may hold it back a little.

Its defo heading in the right direction. The car is currently in my mates workshop so i hopefully i can try out the brembos tonight on my way to east london
Old 21-10-2011, 04:01 PM
  #89  
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Will you have it back by monday night?
Old 23-10-2011, 09:14 AM
  #90  
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Originally Posted by jim_robson
Will you have it back by monday night?
Yes mate, but not happy with how my calipers are sitting and gonna order a new set of brackets.

Need 8 new long studs too
Old 23-10-2011, 09:53 AM
  #91  
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Fair enough mate, i'll see you tomorrow night.
Old 24-10-2011, 09:34 AM
  #92  
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Not gonna use the car now until i get the brackets sorted and new studs ordered.
Old 31-10-2011, 09:41 AM
  #93  
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Quick update - I fixed my broken seat - this was the cause of it...





Fixed with this part on ebay for a bargain price..



i thought i may as well buy new wheels which will definately clear the brakes and also give more room for future brake upgrades - bit gutted as i really liked the car on the hocks but function over form wins

Which ones do you prefer...



All changed over















Still need some decent brackets being made for the calipers
Old 31-10-2011, 09:47 AM
  #94  
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Looks well mate love it

I still I remember coming over to see your 3dr when it was for sale I nearly forgot to break as the 3dr looked so dam stunning
Old 31-10-2011, 10:47 AM
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cheers kam - once the engine is in i will give you a shout
Old 31-10-2011, 11:15 AM
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Cheers Ran, I want to pop round mid build maybe give you a hand too but im busier than a mofo these days

I am going to try make some time over the weekend and see what your doing
Old 31-10-2011, 11:28 AM
  #97  
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no probs mate - the work will be done @ Geoffs workshop and im going to start taking all my bits over this eve after work
Old 31-10-2011, 11:50 AM
  #98  
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Looks tidy, I like the new wheels but know what you mean about the hocks!
Old 31-10-2011, 11:58 AM
  #99  
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im still secretly hoping to keep them if i can get decent brackets made, otherwise i will be forced to sell the FRS brake setup and go for APs or similar.

Although, I have seen some other calipers i quite like so the Brembo's may be going anyway lol
Old 31-10-2011, 07:21 PM
  #100  
mk22door
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I love the Hockenheim's. Sorry.

When you want to sell them, give me a nod.

But the Compomotives do look very well on their the car still looks great.
Old 31-10-2011, 07:25 PM
  #101  
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Sell me a set of wheels ran, my ghia saph is crying out for some decent rims.
Old 01-11-2011, 08:33 PM
  #102  
vroooom ptssssh
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How badly do the calipers foul the hocks? Lots of peeps jus grind the calipers down, depending how much and where needs a skim!?
Old 01-11-2011, 08:40 PM
  #103  
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what are you doing you fucking crazy fool !!!






youve only gone and swapped a classic looking set of wheels that totally suit the car and are rarely seen on saff nowadays

for the biggest slag in the wheel world - everyones had comps





get them hocks refitted , sell on the comps












please !!!!!!!
Old 03-11-2011, 09:40 AM
  #104  
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Beef i hear ya and feel exactly the same way about the comps it was the one wheel i didnt want to get as every fucker has them.

I love the Hocks and am waiting to get the caliper brackets sorted properly and will then see how much room i have to play with.

I doubt i will sell either wheels as one set will end up on the 3dr.

Saying that, the comps dont look too bad on the car in the flesh - better than i thought they would.
Old 03-11-2011, 10:03 AM
  #105  
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Looking good mate whens the yb going in ?
Old 03-11-2011, 11:30 AM
  #106  
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Well my mate has the keys so I'm waitin for him to take it in and ft new studs and refit the brakes a bit better. I'm hoping he will have that done by today as the car is meant to be going to another mate Tomo eve for a bit of metal work.

Once that is done, it will go back to my over mate to do the conversion.

Possibly another couple of weeks I reckon
Old 03-11-2011, 11:50 AM
  #107  
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Not so bad mate keep us posted good shell to be putting the engine in
Old 03-11-2011, 02:12 PM
  #108  
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Had these arrive today - camber shims from someone on the Sierra Owners Club

Reckon they will sort out the camber on the back



they are thinner on end and thicker at the other
Old 04-11-2011, 02:50 PM
  #109  
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quick update - car is booked into my mate's workshop for some metal work, anyone remembers Tiny's saf with the V8 where my mate Chris done most of the fab work - i know my saf is in good hands.

Just hope i dont find much rust when i lift the carpet tonight. Once its done, then it will roll into my other mates workshop for the engine conversion and i can then finally stop spending on this lol.
Old 04-11-2011, 05:21 PM
  #110  
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looks smart,

why do the calippers point to the floor???

never seen them fitted like that before
Old 05-11-2011, 11:44 AM
  #111  
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Originally Posted by zippyobrien
looks smart,

why do the calippers point to the floor???

never seen them fitted like that before

That's due to the crap brackets that came with the brakes and the reason why I have gone through two sets of wheels and the car is not being driven until this is sorted.

On the plus side, someone off is helping with the brackets so hopefully I will get them soon.

My car is currently at my mate Chris' workshop as I stripped the inside out to find it needed a repair on the inner sill at te back on each side and also a small bit sorting on the tunnel where a screw goes - on the whole, the inside was very clean and solid. Didn't get pics as it was too dark and I was working via torch light lol. Chris has said he will ge plenty of pics

It's gonna be off the road for a month or two I reckon as the engine will be going in after the metal work is all sorted
Old 05-11-2011, 03:54 PM
  #112  
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Whys it going off the road for a month or 2?
Sounds like a days worth of welding absoulte maximum.

Anyway, not a bad idea to have it off the road over the next two month. Road salt eats sierra's lol
Old 06-11-2011, 09:13 AM
  #113  
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It's off the road until chris can sort it, as he is doing it between jobs I think. Think he will prob have it for a couple of weeks and then I can rake it into geoffs workshop and do the engine conversion, which will prob take him a week as I don't think it will be as straight forward, especially if my brakes are anything to go by

I want it back ASAP but I'm nit going to rush it as want it done right first time
Old 11-11-2011, 01:29 PM
  #114  
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Right, time for another update. My mate chris cant do the work as he needs to finish a long term project off first, so i have enlisted the services of Deano from DC Motorsport who attends our Middx meets in a lovely cossied mk1 escort. He came highly recommended so i hope the car is in good hands

I have ordered the full outer sill for the passenger side from Hadrian Panels via Speedshack but the driver side was not available in this country so have had to source one from Germany

Been over at lunch to have a chat with Deano and check on progress, he has cut taken the skirts off to reveal sill covers that were previously fitted by someone and they fucking never bothered to paint any of it so it all looks shit brown and rusty good job i have said to cut all the old crap out and put new in.

Deano will hopefully get plenty of pics so i can update the thread.

On another note, my brake brackets arrived off a user on here so im hoping these will fit now.
Old 11-11-2011, 01:39 PM
  #115  
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Deano has a great rep for quality work
Old 11-11-2011, 01:51 PM
  #116  
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Originally Posted by R4N S S
Had these arrive today - camber shims from someone on the Sierra Owners Club

Reckon they will sort out the camber on the back



they are thinner on end and thicker at the other
ive got these fitted to my sapph and there great i would recommend these to any1 with a sapph with a baggy arse gets it sitting alot nicer
Old 11-11-2011, 01:57 PM
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cheers Steve, Deano has come recommended by fellow middx members so im happy

those shims defo work as ive seen pics of these fitted Ade500's 3dr and it makes the wheels sit spot on in the arches

cant wait.

My engine bits are being dropped off to my mate Geoff on Monday so he can start building it all up.

And to think, only a few days ago i was considering selling it all up and getting a modern bavarian express - luckily i have decided to stick with it.

Old 14-11-2011, 08:27 AM
  #118  
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Right, pop down to see the car the other day and took a few pics to update this thread.

As you can see, the sills were bodged on previously but its all getting cut out and replaced properly





























On the whole the shell is very good apart from the sills and a small patch on the gearbox tunnel. Inner wings, boot floor, etc are all mint.

Hopefully dropping the engine parts over to my mate Geoff tonight so he can start building that up and get it ready to be dropped in
Old 14-11-2011, 04:51 PM
  #119  
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Could be worse ran

Old 14-11-2011, 06:26 PM
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Which one is that? Lol


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