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Series 1 4x4 cosworth

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Old 14-07-2011, 07:19 AM
  #401  
dingla rs
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Originally Posted by -beefy-
ill make u my set up when u comt to cage and track it !!
wouldnt that be carl beefy
Old 14-07-2011, 07:19 AM
  #402  
cutch
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I'll hold you to that! Same us usual Beefy, think it'll be a year or so once its built and i will get bored and rip it apart to make the monster!!!
Old 14-07-2011, 07:21 AM
  #403  
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once the wedding done , house bought , bike bought and chez had her hols !


busy year for you mate !!
Old 14-07-2011, 07:23 AM
  #404  
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Originally Posted by -beefy-
once the wedding done , house bought , bike bought and chez had her hols !


busy year for you mate !!


oh yeah, forgot about all that.....not the bike though, was thinking about going for a test ride on the new BMW...0% finance hehe
Old 14-07-2011, 07:24 AM
  #405  
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Originally Posted by dingla rs
wouldnt that be carl beefy

haha, yeah I need to look after K too!!
Old 14-07-2011, 07:32 AM
  #406  
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Originally Posted by dingla rs
wouldnt that be carl beefy

not if i fit it before then lol
Old 15-07-2011, 08:30 PM
  #407  
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all looks good
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Old 15-07-2011, 10:07 PM
  #408  
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certainly does mate, I will be over in the morning, got an idea!!!
Old 16-07-2011, 10:38 AM
  #409  
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Originally Posted by cutch
certainly does mate, I will be over in the morning, got an idea!!!


uhh ooooohhhhhhhhhhh!!
Old 16-07-2011, 04:16 PM
  #410  
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Originally Posted by GINGExR2 T
I was worried about this, and thought the same thing of a few 4x4 and RWD conversions i've seen done, a roll cage can over come the issue, but i want it as a road car, hence the resaon i've rebuilt the rear end the way i have, rather than just weld turrets to the inner arch, i've linked the turrets, cross member and chassis rears together in the same way the Sierra is so they are all as strong if not stronger than due to being fully seam welded together.

I'm not saying what you've done is wrong, I was just trying to point out that the rear arches sit higher on an Escort than a Saff arch so the chassis needs to sit lower to look right. This reduces shock travel and increases neg camber.


I love what your doing and was't knocking it in anyway.
Ginger
.
had the rear suspension back on today and these pics show it on full squat ie on the bump stops ,and the shaft angles look fine .the car should run 2 or 3 inches higher than this so it can only improve
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ignore the arch line as they have been cut away
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the sierra floor inner arch is in fact actually sitting 30mm higher than the original escort floor
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customer satisfaction
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Old 16-07-2011, 04:40 PM
  #411  
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look at that handsome devil !!!




great work aly !!
Old 16-07-2011, 04:44 PM
  #412  
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you bast**d....told you not to put that pic on!!!

I went up to boebs and he gave me a set of brackets for the rear seats and I went up to russels and he gave me another bracket cos the S2 ones have different holes on it, a set of rear seats for mocing up the interior and the parcel shelf supports!!! Top guys. couldnt believe it, neither of them would take any money!

Last edited by cutch; 17-07-2011 at 08:14 AM.
Old 16-07-2011, 05:46 PM
  #413  
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russel and boeb are both brand new guys cars coming on mate
Old 17-07-2011, 07:27 AM
  #414  
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looking good
Old 17-07-2011, 09:26 AM
  #415  
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Top progress its getting there.
Old 17-07-2011, 09:46 AM
  #416  
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nice one mate bet your over the moon when you see it coming along
Old 17-07-2011, 05:57 PM
  #417  
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yeah mate, couldnt be happier. Looking forward to getting it back in a few weeks.
Old 17-07-2011, 08:13 PM
  #418  
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.


Looks good fella

I know what i was trying to explain before now mate. I want my drive shafts to be angled downwards as a standard ride hight cossie would be, That way when the car squats the shafts will be horizontal rather than pointing upwards. As this can cause shaft failure (apparently). I actually forgot yours was 4x4, so yours will probably get less squat at the rear than mine. Another thing, i'm mocking mine up with a drum rear axle, not a cossie one at the moment so it may have a different camber setting on the actual axle than cossie arms.


Looking forward to seeing the next update.



Ginger



.
Old 19-07-2011, 04:55 PM
  #419  
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Old 19-07-2011, 05:06 PM
  #420  
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Old 19-07-2011, 08:34 PM
  #421  
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good stuff aly ,


starting to look like a car again cutch !!!
Old 19-07-2011, 09:00 PM
  #422  
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getting there mate, talked to aly earlier on and he mentioned underseal and primer soon, i nearly fell over! haha never thought i was going to get here!

oh, can you get my pulley off!!!
Old 19-07-2011, 09:06 PM
  #423  
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bit hard with it being in glasgow ??
Old 19-07-2011, 09:33 PM
  #424  
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I'll bring it down if you can get it off mate!!!
Old 19-07-2011, 09:57 PM
  #425  
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ill unpack the spare bed !!
Old 19-07-2011, 10:08 PM
  #426  
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haha knew i could rely on you mate!

give me a couple of more days buddy, think i have an idea that will get it, I will post the pics if it works!!!
Old 21-07-2011, 08:07 PM
  #427  
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Started mocking up the interior, talked to Alys trimmer and we have sorted out what we want to do with the boot and inside the interior round the seat. Tried the rear cossie seat as we were going to retrim the bottom of the cossie bench with the fabric from the escort. Obviously needed a bit trimmed on the ends so it was a bit of a squeeze….

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Then we tried the rear bench from the escort and it went in without to much modification but the fronts are a different story. We had them in and I sat in my driving position but it was a bit too high, Johns going to sort out that but the wee man wanted to have a seat……

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Old 21-07-2011, 08:10 PM
  #428  
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Thought I would let you see how I managed to get off the sprocket.
Went down to machine mart the other day and everything they had wouldn’t fit so I came home had a wee think about it and remembered the only thing that had a chance of fitting down the side was a wiper arm puller, no way near long enough but the widths on all the bits sorted worked. Went down yesterday and bought it, dropped it off at the workshop and they extended them to the size I wanted.


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Took it home and got on the grinder to shave all the bits down so they would fit.

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Stuck it on and POP it moved, once it started moving it was easy enough to pull off, just the initial bit was a bitch.

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A little bit rusty!!

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Well happy, thought I was going to have a nightmare getting it off!
Old 21-07-2011, 08:19 PM
  #429  
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what you think son ? do i look good?
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lol
Old 21-07-2011, 08:20 PM
  #430  
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Cheeky beggar! Quality, Christopher thinks he's famous now he's on the internet!
Old 21-07-2011, 08:34 PM
  #431  
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looking good lads and well done with the tool
Old 21-07-2011, 08:58 PM
  #432  
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Great progress on the shell Cutch
Old 21-07-2011, 10:13 PM
  #433  
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spot on fella !!!


i want that massey furgason hat !!! pukka !!


cars looking spot on !!
Old 22-07-2011, 06:46 AM
  #434  
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Will try my best for the hat buddy, will phone you later about the kit caps..
Old 22-07-2011, 06:30 PM
  #435  
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Went in to drop a couple of bits off and the boys are starting to fab the inside rear valance, stuck the arch on for a wee looksie.

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Old 24-07-2011, 06:13 PM
  #436  
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Well decided it was high time to get on with some of the build, Firstly the new oil pump was fitted;

Old;

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New;

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Fitted all the front crank seals, plate, sump and rocker cover.

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Cleaned up the dizzy;

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Started on the Inlet manifold;

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Stripped it, cleaned, rubbed down and masked up. Then put on gas mark 5 !! haha

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Tested my crackle paint skills on the bottom of the manifold

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Dismantled the loom from the fuel rail and cleaned it.

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Once I had done the top side of the inlet manifold/Swedish plenum I fitted it

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Then got my nice clean injectors/fuel rail back on.

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Tomorrow the other side!
Old 25-07-2011, 05:54 AM
  #437  
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Look's great Cutch
Im gonna be using a lot of that crackle black on my engine
What brand is it and where did you get it from?
Old 25-07-2011, 07:10 AM
  #438  
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This is it mate, works a treat...

http://www.ebay.co.uk/itm/VHT-BLACK-...item51938fe8ab
Old 25-07-2011, 09:04 PM
  #439  
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fuck me , you wernt kidding when u said it turned out well



bastard i didnt realise u had a sweedish , was looking to borrow one for an idea i had in the pipeline ,

but that looks too nice now lol
Old 25-07-2011, 09:28 PM
  #440  
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Christ mate, you could have had it right up to yesterday at 4 oclock! It aint coming off now haha

Did the turbo and exhaust manifold today but i need someone to help me put it on. came out ok. Ordered some stuff from my buddy Matt Lewis, should get posted tomorrow.

Going to take my pulleys to get powder coated tomorrow and then I can put on the belts I ordered!.......plus there a few other bits hehe


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