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Old 13-07-2009, 09:15 PM
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wide ka
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Default shawspeed kit car

hi guys, another kit car thread to add to the forum, i think i started one a while ago but carnt find it so ill start again,

anyway, my last project helped with the new provided its engine and ecu, the ka was my first car and i learnt everything know really through messing around with it, and the help from some very good friends,







Old 13-07-2009, 09:19 PM
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wide ka
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so i have one 175bhp 1.6 zetec se in the shed,




and its new home,





a little tired shawspeed kit car, formally owned by total kit car mag and raced in the 750 m/c by nat, as you can see time has taken its toll on the car and the weather but it is a good rolling chassis with all the right parts, gave it a little clean and removed the stickers,







ohh and its LHD lol

Old 13-07-2009, 09:27 PM
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wide ka
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rough spec as follows,

shawspeed chassis and bodywork, with a full "caged" cage

live axle at rear, english

gaz coilovers,

cortaina uprights with mk2 escort m16 vented brakes

cossie rear caliper on pug disks, pedal box and willwood bias valve in cockpit

175bhp 1600 zetec se engine, fastened to a quaife type 9 box with semi helicol gears, with long first gear

thats about it for that stage,

anyway new parts started rolling in, a s/h sump that got shotblasted so i can have it baffled, and ap organic clutch, new bellhousing adaptor, and hydro clutch conversion









Old 13-07-2009, 09:32 PM
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wide ka
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engine whacked in, quite good having very light engines as just lift it in and out,





a speedo quite a good thing to have, better than the push bike one that was on!



christmas prezzie from the mrs, at set of mac motorsport seats,



more random shots while it was being put together,







Old 13-07-2009, 09:36 PM
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wide ka
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fuel system, tony law exhaust system, and remote clutch bleed,







Old 13-07-2009, 09:41 PM
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wide ka
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smile olddan!

Old 13-07-2009, 09:45 PM
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What am I trying to steal?
Old 13-07-2009, 09:46 PM
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wide ka
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Old 13-07-2009, 09:46 PM
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wide ka
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Originally Posted by OldDan
What am I trying to steal?
dunno, but your not very good at it!
Old 13-07-2009, 09:48 PM
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wide ka
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a little inspiration from a mates car,









Old 13-07-2009, 09:48 PM
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wide ka
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"i want that one"

Old 13-07-2009, 09:50 PM
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Hahah ace photo.
Old 13-07-2009, 09:59 PM
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wide ka
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Old 13-07-2009, 10:05 PM
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wide ka
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had to get mrs approval as she thinks she going to drive it lol



then was off on the long road to london to track and road to get mapped again,









Old 13-07-2009, 10:50 PM
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Looking very cool Al, sounds brilliant

Still need a passenger ride though :rasp:
Old 13-07-2009, 10:54 PM
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Awesome Al!

I can see my old engine in one of the first pics too!
Old 17-07-2009, 12:59 PM
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Amazing! I want it
Old 18-07-2009, 07:47 AM
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Its looking good Bud.
Old 18-07-2009, 08:44 AM
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looks like its gonna be good fun but could you not swop it to right hand drive
Old 18-07-2009, 10:47 AM
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Top work.I bet it goes like fook.You sould of just given me the engine for my wifes fiesta.
Old 17-12-2010, 07:20 PM
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wide ka
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over 1 year on, how things change!

finshed it drove around for 5 months at warp speed 10, then it snapped a wishbone sat outside work getting fillled with water for a month

got bored so took it apart again!!!

ill speed to picture process up a little as there are loads and im sure you dont want to see everthing

























Old 17-12-2010, 07:24 PM
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wide ka
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had the powdercoat baked off, very cool!



then blasted clean















like brand new!!!!
Old 17-12-2010, 08:59 PM
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engine bits



















Old 17-12-2010, 09:04 PM
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Old 17-12-2010, 09:09 PM
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had a change of plan engine wise from a high revving n/a engine to turboing it so having some new pistons made going to have a custom exhaust and inlet made by using half of a puma item









Old 17-12-2010, 09:14 PM
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wide ka
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picked up a set of caterham r500 tillett seats too, going to paint them up but there great,









been doing the new wiring loom too, im getting better at it and things have started working too!











and my last purchase is the turbo,

gt2871rs







thats all for now!
Old 17-12-2010, 09:27 PM
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Looks cool in the new trendy white and rhd.
Old 17-12-2010, 09:31 PM
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Your mates bike engined?
Old 17-12-2010, 10:26 PM
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I love that aeroscreen, where did you get it from? It wont fit my Mac#1 but hopefully the company who supplied it will do something similar.

You've made a great transformation of that car, it's looking superb now! Racetech dash too, you flash git!
Old 18-12-2010, 09:11 AM
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Originally Posted by Red16
I love that aeroscreen, where did you get it from? It wont fit my Mac#1 but hopefully the company who supplied it will do something similar.

You've made a great transformation of that car, it's looking superb now! Racetech dash too, you flash git!
ohh yeah racetech dash, looks great untill i need to get it to work!!!

the aero screen is a shawspeed one, he has a mould for it there is alot of flex in it so you might be able to get it to fit, your welcome to borrow it and see as mine wont be on the road for abit if you like?

im just waiting for a custom intercooler to be finished along with my rad being changed, i was going to go for one like yours but my nose cone is smaller and that setup you have was just too big

is your turbo water cooled too? if so how do you plumb it in with regards to the rest of the cooling setup
Old 18-12-2010, 10:11 AM
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im loving the new look of the car its so much better mate wots the dash like to wire up as im thinking of getting one for my focus cosworth
Old 18-12-2010, 10:16 AM
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Old 18-12-2010, 10:19 AM
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wide ka
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Originally Posted by COLEYST200
im loving the new look of the car its so much better mate wots the dash like to wire up as im thinking of getting one for my focus cosworth
actually wiring it easy, setting it up to the sensor i think will be the harder part
Old 18-12-2010, 11:18 AM
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looks good!!
Old 18-12-2010, 12:08 PM
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Red16
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Originally Posted by wide ka
the aero screen is a shawspeed one, he has a mould for it there is alot of flex in it so you might be able to get it to fit, your welcome to borrow it and see as mine wont be on the road for abit if you like?
Thanks for that very generous offer but I don't think it will fit due to your scuttle panel having the humps in and mine being flat on the top, i doubt it's flexible enough for it to pull down flat to my bodywork. It's a shame because it looks great!

Originally Posted by wide ka
im just waiting for a custom intercooler to be finished along with my rad being changed, i was going to go for one like yours but my nose cone is smaller and that setup you have was just too big
It'll be good to see this custom cooler setup, who's fabricating it?

Originally Posted by wide ka
is your turbo water cooled too? if so how do you plumb it in with regards to the rest of the cooling setup
Yes it's water cooled. The standard oil cooler has been removed from the ZX10R engine to make room for the turbo, so I'll be plumbing the water feed that used to go to the oil cooler to the turbo and then from the turbo it will be piped into the hotside of the radiator. This means I now have no oil cooler so will need to find space in the nose cone for a thermostatically controlled oil cooler radiator.
Old 18-12-2010, 01:47 PM
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i guy that lives up your way,

he does alot of turbo bike plenums etc....

ill have a think about the cooling setup as im going to fit a remote thermostat in the system too i think as the standard one is on the block on the return after the rad and i dont think its the best there

Last edited by wide ka; 28-12-2010 at 02:31 PM.
Old 19-12-2010, 05:17 PM
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I've never heard of them, but had a quick look at their website and their in Northallerton, about 30 miles South of me. Could be a handy place to know for future reference, i'll make a note.
Old 19-12-2010, 05:30 PM
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Looking good this Al! Attention to detail is almost as good as mine!
Old 19-12-2010, 07:28 PM
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wide ka
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Originally Posted by Red16
I've never heard of them, but had a quick look at their website and their in Northallerton, about 30 miles South of me. Could be a handy place to know for future reference, i'll make a note.
yeah he is good, if you want any alloy stuff doing he is well worth a call quite cheapish too, my full custom cooler is about £280 iiirc dry sump tanks around £90
Old 19-12-2010, 07:29 PM
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Originally Posted by OldDan
Looking good this Al! Attention to detail is almost as good as mine!
thanks dan


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