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Mk6 JWRC fiesta cosworth

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Old 18-08-2015, 05:41 PM
  #4161  
smiley
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Great work mate you make things look so easy
Old 19-08-2015, 08:15 AM
  #4162  
M K
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It's not always easy lol I just like to get stuck in and give it a go


I dread to think how much more this car would of cost if I paid someone else to do everything

Last edited by M K; 19-08-2015 at 08:16 AM.
Old 20-08-2015, 07:38 PM
  #4163  
COLEYST200
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All looking good mate I'v got spacers of about 15mm on my center bearing to make it line up . But I think you no that as I think you have all the photos I'v ever put up about this mod
Old 20-08-2015, 08:01 PM
  #4164  
Caddyshack
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Coley, where are your spacers, backing plate to clutch?

Last edited by Caddyshack; 20-08-2015 at 08:05 PM.
Old 20-08-2015, 09:26 PM
  #4165  
M K
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Originally Posted by COLEYST200
All looking good mate I'v got spacers of about 15mm on my center bearing to make it line up . But I think you no that as I think you have all the photos I'v ever put up about this mod

I have them all saved on my phone so I have them to hand to compare things lol

Originally Posted by Caddyshack
Coley, where are your spacers, backing plate to clutch?
No Toby, Coley means the spacers on his center propshaft bearing for the rear prop
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Old 22-08-2015, 08:46 AM
  #4166  
fezzajsy
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Getting there
Old 22-08-2015, 02:43 PM
  #4167  
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Tacked up gearbox mount today

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Going to go and fully weld it now.
Old 22-08-2015, 03:10 PM
  #4168  
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Fully Tigged up

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Old 22-08-2015, 03:23 PM
  #4169  
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Fitted up
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Old 22-08-2015, 04:51 PM
  #4170  
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Nice mount Marc have you had this car weighed? what did it come in at?
Old 22-08-2015, 04:53 PM
  #4171  
M K
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Car weighed in at 1215kg with 50ltrs of fuel
Old 22-08-2015, 04:57 PM
  #4172  
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Originally Posted by M K
Car weighed in at 1215kg with 50ltrs of fuel
That's rather good, i presume the new box and gubbins will up it a little but still a good weight
Old 22-08-2015, 05:06 PM
  #4173  
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Yeah I suppose the new box etc may up it by 30kgs or so but not fussed about weight of it at the moment just want a box more reliable
Old 22-08-2015, 05:46 PM
  #4174  
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Looking good mate
Old 22-08-2015, 07:39 PM
  #4175  
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Cheers Ian / Rob
Old 22-08-2015, 09:01 PM
  #4176  
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Any forts on wot you might have to do to make the exhaust fit
Old 22-08-2015, 09:09 PM
  #4177  
graham c
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I whent custom prop on mine
Old 22-08-2015, 09:17 PM
  #4178  
M K
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Originally Posted by COLEYST200
Any forts on wot you might have to do to make the exhaust fit
Going to cut an exhaust tunnel on the passenger side, didn't want to but it the only decent way to do it

Originally Posted by graham c
I whent custom prop on mine
Il make up my props cut and shut style get them balanced and see how I get on with them, then look at decent custom items later
Old 22-08-2015, 09:18 PM
  #4179  
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Nice bracket mate
Old 22-08-2015, 10:06 PM
  #4180  
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Cheers sailor boy
Old 22-08-2015, 10:32 PM
  #4181  
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This car just keeps on evolving
Great work Marc
Old 23-08-2015, 07:38 AM
  #4182  
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Thanks Dave
Old 23-08-2015, 06:04 PM
  #4183  
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Basically copied Ian (Coley) on his Focos as its a simple mod I can do myself with my own lathe although machining this much steel on a Chinese mini lathe is a slow process
I need a bigger lathe

Anyway.......

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Final test fit on the car

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All ready to weld later tonight or in the week when I get a chance

Thanks
Marc

Old 23-08-2015, 08:57 PM
  #4184  
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Nice progress Marc

How did you do the taper?


I have to struggle with this

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Old 23-08-2015, 09:34 PM
  #4185  
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Must be hard with that Richie

Just used the cross slide set up to do the taper

All Tig welded up now

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Old 23-08-2015, 09:35 PM
  #4186  
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Your moving on well this now mate
Old 23-08-2015, 09:39 PM
  #4187  
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Originally Posted by COLEYST200
Your moving on well this now mate
And showing off with his welding
Old 23-08-2015, 09:54 PM
  #4188  
M K
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Rear prop done and fitted (apart from sending off for balancing and refreshing the joint)

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Old 25-08-2015, 01:04 AM
  #4189  
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saw this at the fair marc...... very nice build u have done!
Old 25-08-2015, 01:50 AM
  #4190  
M K
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Thanks mate
Old 25-08-2015, 11:59 AM
  #4191  
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that looks horrible richie
nice welding marc
Old 25-08-2015, 12:36 PM
  #4192  
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Awesome work. Is the rear part of that prop a standard cosworth prop?
Old 25-08-2015, 03:28 PM
  #4193  
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Yes mate

Rear part is standard cosworth with the splines inside
Old 25-08-2015, 04:40 PM
  #4194  
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Looks well.
Old 25-08-2015, 08:11 PM
  #4195  
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Nice work mark
Old 25-08-2015, 10:39 PM
  #4196  
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Front prop done but its not straight and true so I welded it up anyway as an accurate dummy to be re made by a firm with 1 new piece,


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So that's the props both sorted and I will drop them off to get made/balanced and joints renewed this week and I will crack on with the other stuff and welding in fill panels etc,


I dropped the box back out today, so tomorrow will re fit the front casing to the built up box and start working on the concentric cylinder mounting.


I also have a proper oilite bearing for the crank/input shaft


More pics to follow when more is done


Thanks
Marc
Old 26-08-2015, 03:49 PM
  #4197  
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Oilite pilot bearing machined and fitted today

Here is the closest bearing I could find



This has the correct length and correct OD but need the ID machining from 15mm to 16mm

So that's done and fitted

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Next up is re fit clutch with new skyline spline plates

Also spoke to JW Engineering in Kent and I'm taking props there tomorrow day to be sorted and refreshed

Thanks
Marc
Old 26-08-2015, 04:14 PM
  #4198  
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Also measured up for my Tilton cylinder and I need a new spacer 41.5mm thick so will do that tomorrow
Old 26-08-2015, 05:00 PM
  #4199  
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Originally Posted by M K
Also measured up for my Tilton cylinder and I need a new spacer 41.5mm thick so will do that tomorrow
Cool progress, I hope to pick up my modded tilton mount when I get back from hols, as long as zircotec deliver the other bits back to me I hope to bolt all mine back in.
Old 26-08-2015, 09:00 PM
  #4200  
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Fingers crossed it all goes smoothly this time when you put it back together mate
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