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Mk6 JWRC fiesta cosworth

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Old 18-02-2015, 07:02 AM
  #3681  
massivewangers
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I'm going to be a bit lazy here, as I don't fancy going through 90-odd pages, but where were your TCAs and compression struts from Marc?
Old 18-02-2015, 07:19 AM
  #3682  
M K
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First off Andrew Gallacher made me custom ones but I then sold them and went for MK Motorsportwrc billet items
Old 18-02-2015, 09:03 AM
  #3683  
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Thanks chap.

I was wondering what the steel ones were, as am interested in something for my RS2000. Trying to keep the budget down a bit for this one so didn't want to go all-out with the billet stuff ideally.

Might see if a mate can knock me some up, as he's a dab hand with the TIG.
Old 18-02-2015, 11:48 AM
  #3684  
M K
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Originally Posted by COLEYST200
Any more on the air intake ?

Not yet mate, need to pick up some more ally sheet but can only do that if I get an early finish, hopefully will before the weeks out though, then I can get on making it up
Old 18-02-2015, 06:39 PM
  #3685  
djryan25
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well that took some reading. excellent work mate. looks amazing.
Old 18-02-2015, 08:49 PM
  #3686  
M K
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Cheers
Old 19-02-2015, 09:02 AM
  #3687  
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Marc, sorry to bombard you with questions.

I don't suppose you have any more pictures of the old fabricated TCAs? And also, what compression struts are you using? If you had fabricated ones it would be good to see some pictures of them.

Think I might go down the route of making some for my RS2000.
Old 19-02-2015, 12:01 PM
  #3688  
M K
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Both were fabricated by AG

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Old 19-02-2015, 12:45 PM
  #3689  
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Bob on, thanks mate. I think fabricated probably makes the most sense for what I'm doing at the moment, seeing as I know someone who could do them for me.

Out of interest, what type of TCAs are you running now? I know you said they were billet MK ones, but are they the WRC "gold" tarmac ones? Would be interested to know some dimensions as a starting point, just for bearing/rose joint sizes, and rough positions of compression strut pivot and ARB drop link mounting.
Old 19-02-2015, 02:22 PM
  #3690  
markk
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WRC escort arms are not gold they are black. The gold ones are wide track grp a, longer than the wrc black ones.
Old 19-02-2015, 02:57 PM
  #3691  
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Oh are they. I thought the gold ones were tarmac WRC. That would perhaps make sense, as they're the same as used on the Group A RS2000, which was made before the WRC Escort.
Old 21-02-2015, 05:48 PM
  #3692  
M K
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Started on the air intake today but only had a few hours but least it's started

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Should be back on it to finish it in the week
Old 21-02-2015, 06:26 PM
  #3693  
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Nice one

Can't wait to see finished item
Old 21-02-2015, 06:33 PM
  #3694  
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Nice work looks great
Old 21-02-2015, 07:05 PM
  #3695  
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Great work ��
Old 21-02-2015, 07:21 PM
  #3696  
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Good work as always
Old 21-02-2015, 08:57 PM
  #3697  
M K
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Cheers people
Old 22-02-2015, 07:01 AM
  #3698  
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Stunning work as always marc
Old 22-02-2015, 09:07 PM
  #3699  
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Couple more piece cut and tacked in
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Old 22-02-2015, 09:21 PM
  #3700  
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That looks bad ass.
Old 23-02-2015, 12:41 PM
  #3701  
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Now you can see inside it looks huge. Are you going to colour it?
Old 23-02-2015, 01:35 PM
  #3702  
M K
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Yes mate, outside will be done satin black and inside left bare
Old 23-02-2015, 09:47 PM
  #3703  
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What filter have you gone for?
I got an K&N 33-2640 for mine looks about the same size as you have left in yours.

Rich
Old 24-02-2015, 10:33 AM
  #3704  
M K
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Gonna have 1 custom made by ITG
Old 25-02-2015, 08:19 PM
  #3705  
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Bit more done and struggled a bit with the panels either side of where the filter will slot in, not afraid to admit I didn't make it easy to do for myself as making a full length T joint weld along a 400mm long strip that's only 2mm thick and 10mm wide was asking for trouble, and even in short sections it warped a fair bit, it will still work but just isn't as neat as it should be, I should have made a folded edge top and bottom to make for an easy lap weld

Anyway all part of the learning process and something I will now bare in mind for any future fabricating

Only getting a couple of hours each Nite but hoping to finish tomorrow night as got all night on it

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Thanks
Marc


Last edited by M K; 25-02-2015 at 08:22 PM.
Old 25-02-2015, 08:29 PM
  #3706  
Caddyshack
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Looks brilliant in metal....I must learn to tig.

I found mig easy to get started, I assume tig is so much harder to get started or can you just get stuck in like mig?
Old 25-02-2015, 08:34 PM
  #3707  
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Still a nice job Mark, don't put yourself down
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Old 25-02-2015, 08:34 PM
  #3708  
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Not as easy with Tig with aluminium but practise makes perfect, been doing a lot lately on this but still a complete novice with not much skill yet but I will get better eventually
Old 25-02-2015, 08:51 PM
  #3709  
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Originally Posted by M K
Not as easy with Tig with aluminium but practise makes perfect, been doing a lot lately on this but still a complete novice with not much skill yet but I will get better eventually
Your a bad influence on me, I'm now looking for a cheap lathe
Old 25-02-2015, 08:57 PM
  #3710  
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Great thing to have mate, couldn't be without 1 now
Old 26-02-2015, 07:35 AM
  #3711  
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Sooo much admiration for this project Marc, so much thought / done / fabricated by yourself.
You should be proud mate, awesome work as usual and outstanding finish!!
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Old 26-02-2015, 08:44 PM
  #3712  
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Thanks Gary
Old 26-02-2015, 08:53 PM
  #3713  
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Looks fantastic Marc
Old 26-02-2015, 09:16 PM
  #3714  
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Well other than the small cover plate where the air filter slots into its pretty much completed

Got it looking nice on the outside purely for asthetics but as said before in places inside is not so pretty where thin parts warped or i had to much penetration with the filler ect but that's all part of learning and it will not affect how it functions so i can live with that, ideally 3mm would of been a lot better to work with but would of been too bulky even though there is only 1mm difference

Anyway here's a lot of pics

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Fitted to the car

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Gonna paint it satin black when we get a good days weather and i had emailed ITG about a filter but not heard back so i ordered some universal air filter foam from RamAir today which will do the job for now

I will make the small top plate over the weekend if i get a chance

Thanks
Marc

Old 26-02-2015, 10:02 PM
  #3715  
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Very nice work mate
Old 26-02-2015, 10:20 PM
  #3716  
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That is good, the best thing I have seen you fabricate yet!

Looks brilliant, not got round to sorting them bits for ya yet but I will!
Old 27-02-2015, 06:00 AM
  #3717  
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That looks soooo cool
Old 27-02-2015, 07:49 AM
  #3718  
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Excellent!
Old 27-02-2015, 10:13 AM
  #3719  
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That looks great!
Old 27-02-2015, 11:28 AM
  #3720  
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Cheers


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