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4x4 cosworth s2 and full bare shell resto

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Old 19-05-2008, 04:22 PM
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mercurygreyrsturbo
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Default 4x4 cosworth s2 and full bare shell resto

I have owned my escort rs turbo for about 2 years now and have loved every minute, in the search for more power i have decided to totally strip down and rebuild my car like new, i had 193bhp and that was fun but like evrybody else, i want more power, which is what its gonna get. (not gonna reveal the plans yet)lol. i'm in no rush to get this done as long as its done properly. so please watch and read my slow but worthwhile restoration.

Last edited by mercurygreyrsturbo; 30-11-2009 at 01:40 AM.
Old 19-05-2008, 04:51 PM
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Default After A Few Hours Of Stripping

Made a start
Attached Thumbnails 4x4 cosworth s2 and full bare shell resto-james-001.jpg   4x4 cosworth s2 and full bare shell resto-james-003.jpg   4x4 cosworth s2 and full bare shell resto-james-004.jpg   4x4 cosworth s2 and full bare shell resto-james-005.jpg  
Old 19-05-2008, 04:54 PM
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Got bored so started making a few things, this is what happens when u take an rs turbo dash and then decide to build a gauge pod from scratch
Attached Thumbnails 4x4 cosworth s2 and full bare shell resto-james-006.jpg   4x4 cosworth s2 and full bare shell resto-james-007.jpg  
Old 19-05-2008, 04:55 PM
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If Any Body Can Tell Me How To Get The Big Pictures Like Everybody Else, It Would Be Much Appreciated.
Old 19-05-2008, 08:28 PM
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Default Dash

started making a pod for my gauges, used a piece of door pocket, part of an old gauge holder, and alot of fibreglass

Old 19-05-2008, 08:30 PM
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Then as that was hardening i decided as i ditched the fuel computer i would make use of the space.

Old 19-05-2008, 08:33 PM
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This was the hardest part so far, this is what happens when u take an rs turbo speedo, a 2wd cosworth speedo and a couple of act gauges, oh and about 8 hours of cutting and shaping.

Old 19-05-2008, 08:36 PM
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this is before i got bored stripping the car.




Old 19-05-2008, 08:40 PM
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pau1rs
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nice progress...
Old 19-05-2008, 08:55 PM
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Zetecfiesta
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good progress on that!
Old 19-05-2008, 10:19 PM
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Rs sid
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Originally Posted by Zetecfiesta
good progress on that!
Jav wot are u doing 2 your turbo u just had it painted and u now taking it apart again why???
Since when did it have 193bhp?? lol
Old 19-05-2008, 10:22 PM
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I like that door pod dash mod, really interested in seeing how its done.
Keep it up mate it'ss be worth it!
Old 19-05-2008, 10:37 PM
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good progress are you going to be flocking the dash after adding the gauge pods on there?
Old 20-05-2008, 09:57 AM
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ROSTILL2007:
yeah will be taking alot of the interior panels down to suffolk flocking and having it done. interior is gonna be a mixture of flocked and athresite. (however its spelt)

RORO22:
The pod is a good idea, its not very easily done but its worth it. if u want i'll pm u a how to.
Old 20-05-2008, 01:01 PM
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This looks a interesting project
Old 22-05-2008, 11:31 AM
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just ordered new wings, new front panel, new headlights and indicators, new sills, new floor pans. nothing wrong with sills apart from the previous owner decided to jack it up on the sill and bent it all. and as i want this to be mint i'm putting new everything on it.
Old 22-05-2008, 06:03 PM
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Old 24-05-2008, 10:03 PM
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just got my new brakes today, also a few little goodies, will get pics up soon.
Old 26-05-2008, 12:29 AM
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Done a bit more to the dash and speedo surround, also been working with my new goodies. pics up later
Old 26-05-2008, 02:42 PM
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weather wa a bit crap today so i decided to do a bit more to the dash and speedo surround.



a bit more filler


rub down and a spot of primer


more primer


then decided to fill over the stupid holes that come standard



then had to fill a hole somebody made for a switch


then added a bit more fibreglass to my gauge pod(lots of sanding to folow)


so this is how it looked after a few hours
Old 26-05-2008, 04:52 PM
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dash looks much better now
Old 27-05-2008, 08:55 AM
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Looking good


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Old 27-05-2008, 10:21 AM
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how dificult is it to take the dash out on one of these? ive got a spare in the shell im stripping i wanna build a gauge holder and get rid of them lil blanking plates myself .... but dunno how id paint it lol
Old 04-06-2008, 09:49 PM
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Very Easy To Take Out, U Can Use Normal Paint As Long As U Prep And Use Correct Primer
Old 07-06-2008, 05:43 PM
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WENT OUT AND DID A FEW MORE BIS TODAY, I DECIDED THAT I NO LONGER NEEDED AN ASHTRAY AS I DONT SMOKE AND THE SPACE WILL MAKE WAY FOR A FEW SWITCHES,
STARTED BY MAKING TEMPLATE FROM PLASTIC

THEN ADDED A BIT OF FILLER

A BIT MORE FILLER

THEN AFTER LOTS OF RUBBING DOWN AND A BIT OF PRIMER IT ENDED UP LIKE THIS


ALSO DECIDED THAT MY DASH POD WAS A BIT WEAK SO STARTED AGAIN USING ANOTHER DOOR POCKET AND VARIOUS PIECES OF PLASTIC, LOOKS ALOT BETTER AND IS FAR STRONGER.


LOADS OF PARCELS TURNED UP TODAY WITH LOTS OF GOODIES, WILL POST UP A LITTLE LATER.
Old 07-06-2008, 07:05 PM
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Nice idea with the guage pod whats going to go where the fuel computer was?
Old 07-06-2008, 07:08 PM
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Cracking work mate
Old 07-06-2008, 10:13 PM
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thanks for coments, 1 of the 6 racex digital gauges will be located where fuel computer was. will post pics up of all my goodies asap
Old 10-06-2008, 07:33 PM
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Been working on the dash again today, its nearly finished, had a look through twins's resto and was thinking of blanking the lower storage under the steeriing wheel column., pics up tomorrow.
Old 12-06-2008, 01:49 PM
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MORE PICS OF THE DASH


STARTED FILLING THE HOLE ABOVE GLOVEBOX, (got idea from twins)
WITH FIBRELASS RESIN POURED IN, THIS IS WHAT IT LOOKS LIKE WHILE ITS STILL SETTING.


ALSO ADDED FILLER TO MY GAUGE POD, NEARLY THERE
Old 14-06-2008, 10:37 AM
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looking good mate,i like some1 doing something a bit different from standard.
keep up the good work?
anymore progress???
Old 14-06-2008, 11:48 AM
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just doing little bits a the mo, gonna start on the car soon and get it all back to a bare shell.
Old 14-06-2008, 04:17 PM
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looks all well mate

best color rst by far!
Old 14-06-2008, 06:15 PM
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i have been told its the best colour, i do love a nice red rs though, gonna start stripping the shell soon, then you'll get to see all my new toys for her.
Old 14-06-2008, 07:21 PM
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Keep the updates coming
Old 14-06-2008, 09:57 PM
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will do, loved your dash so would love something half as good, like how u blank off the section under the steering column, thinking of doing something similiar.
Old 18-06-2008, 05:47 PM
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Done more work to the dash today, also blanked off the section under the steering column with plastic and then fibre glass, also added more filler to the rest of the dash, its now nearly finished.


Last edited by mercurygreyrsturbo; 18-06-2008 at 05:56 PM. Reason: x
Old 25-06-2008, 02:59 PM
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Had a 90 spec and 88 spec front bumper so decided to make the bumper thats gonna go on my rs, started by cutting out all the middle of the 90 spec bumper ( can't believe how much of that foam stuff there is)

then decided to do something different so i cut off the top piece of the 88 spec bumper and placed it here

Then made some new pieces for the bumper out of perspex plastic, so it would make it easier to fill



will post up more updates in a few days when the bumper and dash are done.
Old 25-06-2008, 03:03 PM
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The dash looks good!
Old 25-06-2008, 06:56 PM
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I like the dashboard. I want some like that And the bumper will be functional.


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