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Peugeot 205 with 4wd cosworth engine and running gear.

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Old 03-02-2019, 07:28 PM
  #2401  
james kiely
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Originally Posted by Caddyshack


I have it all written down but I know it has arrow crank stroked 2.2 limered block. I can’t remember the pistons and rods. It has a Neil roper head, Newman cams to Harvey’s spec, uprated oil pump to Wrc system and breather, big wing sump. 10 long studs and oil squirt jets. It ran over 710bhp andI think it did 730 something on race fuel.
very similar to my own stroked yb toby
Old 03-02-2019, 08:05 PM
  #2402  
Caddyshack
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Originally Posted by james kiely
very similar to my own stroked yb toby
i remember when you bought yours that they were very alike.
Old 03-02-2019, 09:06 PM
  #2403  
smiley
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Originally Posted by Caddyshack
I am likely to swap to Mark Sheads cams to suit the turbo I use.
will do tomorow mate this will be reworked to marks spec I'd think came with mountune block that I sold kept what I needed very low mile head not used came straight back from n.r and wrapped up the pics of it are on my fb project album mate
Old 04-02-2019, 11:03 AM
  #2404  
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Originally Posted by smiley
will do tomorow mate this will be reworked to marks spec I'd think came with mountune block that I sold kept what I needed very low mile head not used came straight back from n.r and wrapped up the pics of it are on my fb project album mate
I did not know you could re-work to Mark's spec...I guess you can take away more but expensive to add it back.

Old 04-02-2019, 11:22 AM
  #2405  
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Will have to see it's ported very mildly
Old 28-02-2019, 11:39 AM
  #2406  
Caddyshack
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I have had some update pics of the floor and tunnel on the 205, I am over the moon with how they look. I am saving up a few pics for when the firewall / bulkhead is finished. (some pics are on facebook)

One thing that always annoyed me on the car (and Mark Shead was not too happy with it either) was that the exhaust used to snake under the gearbox bellhousing which then had a big flat section to clear the anti roll bar (later removed and that spooled up 250 rpm sooner) and this also caused it to hit speed bumps as it is 3" tucked under the gearbox, the exchaust then moved back across again to the drivers side which ran REALLY close to the prop...this had to be done as there was not enough room to simply come out of the downpipe and under the car....now Mark has raised that part of the floor by 3 inches so the pipe can have a simple route under the drivers seat and then will have a small hump like the WRC escorts over the rear cradle.

The seats before were raised up by around 2.5 inches or more on mounts so we should not run in to height issue in the car. I think there is likely to be seat mount strength under the floor though as opposed to in the cabin. I have not decided on runners or just seat set only for me...I think runners are most likely.
Old 28-02-2019, 02:55 PM
  #2407  
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Couldn’t resist this pic. Very excited
Old 28-02-2019, 03:06 PM
  #2408  
Rsmat
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Now that's sexual mate ..really nice .
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Old 28-02-2019, 05:13 PM
  #2409  
Mark V8
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That looks the bollock mate
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Old 28-02-2019, 06:51 PM
  #2410  
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Very nice happy for you, I know how good it feels making progress after a long wait
Old 28-02-2019, 07:05 PM
  #2411  
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Looking very nice Toby stunning work as all ways from mark .
​​​​​​ but it's looking like the February Dead line has come and gone . So wots the new dead line for the shell to be finished and on it's way home .
Old 28-02-2019, 08:08 PM
  #2412  
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Originally Posted by COLEYST200
Looking very nice Toby stunning work as all ways from mark .
​​​​​​ but it's looking like the February Dead line has come and gone . So wots the new dead line for the shell to be finished and on it's way home .
Mark has asked me to go up in around a week to set the seat height and spacing, I am hoping for not too long after that.
Old 28-02-2019, 08:52 PM
  #2413  
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That's good news mate .
Old 01-03-2019, 01:54 AM
  #2414  
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Progress is progress, maybe the cossie lump should spend some time in the 944 till this is done

Really enjoy following your projects - all of them, even the hairdresser car
Old 01-03-2019, 08:01 AM
  #2415  
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Originally Posted by visa_broke
Progress is progress, maybe the cossie lump should spend some time in the 944 till this is done

Really enjoy following your projects - all of them, even the hairdresser car
I think the Cossie lump would be hard work to get in the 944. Lol at the Hairdresser car....I am fitting powerflex top mounts today to that along with new boost pipes and then a few other little jobs.
Old 02-03-2019, 05:22 PM
  #2416  
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It would be interesting to see a cossie powered 944, I think that would be good.
Old 04-03-2019, 05:13 PM
  #2417  
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The engine bay has always needed a tidy up so I asked Mark to weld up all the unnecessary holes,

They have been making panels to smooth the engine bay that match the floor, I want to make the engine bay as neat as I can get it. Should look nice once all seam sealed and painted.
Old 06-03-2019, 06:06 PM
  #2418  
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I am excited by this pic, it shows the basic design of the bulkhead...it also makes the rain tray look really poor condition but Mark has plans for that.

What I really like is that you can easily get to all of the gearbox bellhousing to block bolts, before you had to scramble around and contort your arms using all different spanners. This will make a clutch or gearbox swap a cinch.

shapes on bulkhead match the floor.
Old 07-03-2019, 11:43 AM
  #2419  
Rsmat
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Shit the bed !!! Now this is fabrication porn.. looking mega toby mate.
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Old 07-03-2019, 02:30 PM
  #2420  
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Very nice like the idea cladding the bay to match
Old 07-03-2019, 03:56 PM
  #2421  
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Originally Posted by smiley
Very nice like the idea cladding the bay to match
it needed a tidy up and the previous marriage of pug meets ford was functional but not made in a way to simplify or make it particularly pretty. Whilst it is not being built as a show car I do want it to look right.
Old 07-03-2019, 06:49 PM
  #2422  
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I'd be the same you couldn't have all that done and leave something your not happy about will be one epic car mate
Old 09-03-2019, 07:40 AM
  #2423  
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I am confident it will be a great car, I always loved driving it but felt it needed a few things to make it right.

couple more pics

Bulkhead in metal, the space around the gearbox bellhousing will be folded back so the floor / tunnel will be welded to the return

The inside will have a panel so that I can bolt stuff to it without anything being bolted through the bulkhead.
Old 09-03-2019, 08:34 AM
  #2424  
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What thickness is that is it braced underneath will it not flex or does the cage ect give it more strength
Old 09-03-2019, 09:55 AM
  #2425  
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Floor is all braced, don’t think the bulkhead needs anything though
Old 09-03-2019, 10:12 AM
  #2426  
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Cool mate
Old 11-03-2019, 07:20 PM
  #2427  
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Love this rolled return around the bellhousing and the curve repeats the curve of the bead rolled shapes in bulkhead. The floor will weld to the lip so we don’t have a sharp edge.
Old 11-03-2019, 09:10 PM
  #2428  
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Simply lovely
Old 12-03-2019, 02:43 PM
  #2429  
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Still no car back then mate ?
Old 12-03-2019, 04:45 PM
  #2430  
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Originally Posted by Jay,
Still no car back then mate ?
no mate, but getting closer. Now going up end next week to fit the seat.
Old 16-03-2019, 06:29 PM
  #2431  
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Bara wondered if my bent selector fork was due to the oppliger short shift being too aggressive with no slop so he had advised me a while ago to fit a standard shifter but with steel bushes. I have stripped back the standard one and rust treated it and the given it a coat of por15. I added some lightness (holes) on the pillar drill.
​​​​​​​
Old 18-03-2019, 08:06 PM
  #2432  
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All set to see my car on Friday.
Old 18-03-2019, 08:19 PM
  #2433  
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I bet your looking forward to that mate
Old 18-03-2019, 09:07 PM
  #2434  
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Originally Posted by smiley
I bet your looking forward to that mate
yes, it will be good although it will make me want to bring it home and will get me fired up to get it finished.
Old 18-03-2019, 10:09 PM
  #2435  
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Will it be painted/protected when you get it back or will you do it at home? Is it a straight forward assembly then or is there more to do?
Old 18-03-2019, 10:15 PM
  #2436  
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Originally Posted by boost monster
Will it be painted/protected when you get it back or will you do it at home? Is it a straight forward assembly then or is there more to do?
i will do a dry build but the majority is re fitting or fitting new parts plus wiring etc...then strip it for paint then final build.
Old 21-03-2019, 12:23 PM
  #2437  
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Tunnel metal work taking shape

Looking forward to seeing it in the metal tomorrow
Old 21-03-2019, 12:27 PM
  #2438  
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Has anyone had a loop of steel fitted around the front prop so that if it breaks away from
the diff it stops the prop destroying the block or the gearbox?
Old 21-03-2019, 12:31 PM
  #2439  
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Water cooled spot welder

And water cooled spot welds .....happy with how neat that looks
Old 22-03-2019, 05:23 PM
  #2440  
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Originally Posted by Caddyshack
Has anyone had a loop of steel fitted around the front prop so that if it breaks away from
the diff it stops the prop destroying the block or the gearbox?
Iv not Sean it on a cosworth but I have seen it done on very very Big power skyline motors / 1,000 + Bhp motor,s


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