General Car Related Discussion. To discuss anything that is related to cars and automotive technology that doesnt naturally fit into another forum catagory.

Not for the squeamish,lol .

Thread Tools
 
Search this Thread
 
Old 29-06-2008, 08:51 PM
  #1  
puddy
I've found that life I needed.. It's HERE!!
Thread Starter
 
puddy's Avatar
 
Join Date: Jun 2003
Location: surrey
Posts: 1,161
Likes: 0
Received 1 Like on 1 Post
Default Not for the squeamish,lol .

Finally got my cossie engine apart ths weekend ,which failed rather spectacularly at

central meet 2007........



Pulled the motor yesterday,



then took it apart today.........



I had looked in the engine with a bore scope a week after the pod meet and knew it had at

least done a bore and the side of no.3 piston,but as I had another project in a 1000

pieces ,and no cash to repair it ,this is the 1st chance I've had to take it apart....



Just as bad as I thought I'm afraid,and its done some damage to the head as well,but

I wasn't expecting quite what i saw when the piston was out .........



Engine was dyno'd at scs by ahmed a few years ago,492 bhp ,431ft/lb's.

probably done less than a 1000 miles since then !

puddy
Old 29-06-2008, 08:53 PM
  #2  
woodz77
PassionFord Post Whore!!
 
woodz77's Avatar
 
Join Date: May 2004
Location: Hatfield
Posts: 4,348
Likes: 0
Received 0 Likes on 0 Posts
Default

blimey !!!!!!!!! thats bad .
Old 29-06-2008, 08:54 PM
  #3  
escos-jim
I've found that life I needed.. It's HERE!!
iTrader: (1)
 
escos-jim's Avatar
 
Join Date: Sep 2007
Location: stoke
Posts: 1,150
Likes: 0
Received 0 Likes on 0 Posts
Default

any idea what caused it mate?
Old 29-06-2008, 08:56 PM
  #4  
mechanic28
10K+ Poster!!

iTrader: (5)
 
mechanic28's Avatar
 
Join Date: Apr 2007
Location: london
Posts: 13,649
Received 4 Likes on 3 Posts
Default

jesus !!!!spark plug fell apart?and dropped in?although the top of the piston dont look to bad in relation to the side!
Old 29-06-2008, 08:56 PM
  #5  
dave cos4x4
Professional Waffler
iTrader: (5)
 
dave cos4x4's Avatar
 
Join Date: May 2003
Location: Liverpool
Posts: 26,872
Received 30 Likes on 26 Posts
Default

not nice, but it could of been other factors that caused that aswell.
Old 29-06-2008, 08:58 PM
  #6  
Charlie Chalk
Unknown.
iTrader: (1)
 
Charlie Chalk's Avatar
 
Join Date: Oct 2003
Location: ...
Posts: 50,873
Likes: 0
Received 1 Like on 1 Post
Default

Not good
Old 29-06-2008, 09:00 PM
  #7  
Karl
Norris Motorsport
 
Karl's Avatar
 
Join Date: May 2003
Location: Derbyshire
Posts: 3,437
Likes: 0
Received 3 Likes on 3 Posts
Default

Puddy,

How similar was your in car fuel system to that which was used on the dyno?
Old 29-06-2008, 09:01 PM
  #8  
puddy
I've found that life I needed.. It's HERE!!
Thread Starter
 
puddy's Avatar
 
Join Date: Jun 2003
Location: surrey
Posts: 1,161
Likes: 0
Received 1 Like on 1 Post
Default

All 4 pistons showing signs of det,I took no.2 out as well to get the machining work copied

for the new pistons ,the crownwas unmarked but the side of the piston was u/s and all

ring lands crushed,I suspect too much ignition ?

puddy
Old 29-06-2008, 09:02 PM
  #9  
Stavros
DEYTUKURJERBS
 
Stavros's Avatar
 
Join Date: Apr 2004
Location: North Korea
Posts: 29,378
Likes: 0
Received 1 Like on 1 Post
Default

Deffo looks like a fuelling problem right there, cant imagine the mapping was miles out seeing as who did it.
Old 29-06-2008, 09:03 PM
  #10  
puddy
I've found that life I needed.. It's HERE!!
Thread Starter
 
puddy's Avatar
 
Join Date: Jun 2003
Location: surrey
Posts: 1,161
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Karl
Puddy,

How similar was your in car fuel system to that which was used on the dyno?

2 x 044 pumps,3 -6 fuel lines,bosch grp a reg,8 xgreens,direct battery feed with 10mm

cable to the pumps ,no relay.

puddy
Old 29-06-2008, 09:07 PM
  #11  
Karl
Norris Motorsport
 
Karl's Avatar
 
Join Date: May 2003
Location: Derbyshire
Posts: 3,437
Likes: 0
Received 3 Likes on 3 Posts
Default

Puddy,

Sounds plenty adequate, provided that your swirl pot and lift pumps were of adequate design to prevent fuel starvation.

From my experience of engines coming from the dyno, most are safely mapped with respect to ignition advance, but usually require live mapping in car to optimise the fueling.

Obviously without actually seeing everything first hand and looking at your engine map, everything is just speculation.
Old 29-06-2008, 09:14 PM
  #12  
puddy
I've found that life I needed.. It's HERE!!
Thread Starter
 
puddy's Avatar
 
Join Date: Jun 2003
Location: surrey
Posts: 1,161
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Karl
Puddy,

Sounds plenty adequate, provided that your swirl pot and lift pumps were of adequate design to prevent fuel starvation.

From my experience of engines coming from the dyno, most are safely mapped with respect to ignition advance, but usually require live mapping in car to optimise the fueling.

Obviously without actually seeing everything first hand and looking at your engine map, everything is just speculation.
hand made swirl pot ,jaz fuel cell,and a holley lift pump thru a -10 line !

Also running 2 x grp a filters,after the pumps.



puddy
Old 29-06-2008, 09:16 PM
  #13  
Karl
Norris Motorsport
 
Karl's Avatar
 
Join Date: May 2003
Location: Derbyshire
Posts: 3,437
Likes: 0
Received 3 Likes on 3 Posts
Default

Puddy, all sounds up to the job.

Did you ever have the car tested for AFR on the road under full load?
Old 29-06-2008, 09:21 PM
  #14  
puddy
I've found that life I needed.. It's HERE!!
Thread Starter
 
puddy's Avatar
 
Join Date: Jun 2003
Location: surrey
Posts: 1,161
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Karl
Puddy, all sounds up to the job.

Did you ever have the car tested for AFR on the road under full load?
No,car would go sideways in 4th,never on wot for long enough to do any damage on the

road !

This was the 1st run @ pod, on bfg pro drag radials,popped the motor at the 1000foot

marker and still ran a 12 !

puddy

ps,karl do you think the piston is far enough down the bore for 6.8-1 ?

Last edited by puddy; 29-06-2008 at 09:23 PM.
Old 29-06-2008, 09:28 PM
  #16  
Karl
Norris Motorsport
 
Karl's Avatar
 
Join Date: May 2003
Location: Derbyshire
Posts: 3,437
Likes: 0
Received 3 Likes on 3 Posts
Default

Puddy,

As you're on a 2wd head, simply from the above photos I would estimate the engine to be in the 7.2 - 7.5 range. I am judging this simply by appearance only based on how my pistons look when we bowl std mahles for this kind of C.R's.

IMO it does not appear to be a 6.8:1 engine.
Old 29-06-2008, 09:33 PM
  #17  
puddy
I've found that life I needed.. It's HERE!!
Thread Starter
 
puddy's Avatar
 
Join Date: Jun 2003
Location: surrey
Posts: 1,161
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by MAD YUM
Bloody hell, thats not good

Hope you get it sorted
Cheers dave ,temporary fix in hand mate .

Originally Posted by Karl
Puddy,

As you're on a 2wd head, simply from the above photos I would estimate the engine to be in the 7.2 - 7.5 range. I am judging this simply by appearance only based on how my pistons look when we bowl std mahles for this kind of C.R's.

IMO it does not appear to be a 6.8:1 engine.
If it was dyno'd ,ignition would be mapped according to det presumably ,no matter what

assumed c/r was quoted ?

puddy
Old 29-06-2008, 09:38 PM
  #18  
Karl
Norris Motorsport
 
Karl's Avatar
 
Join Date: May 2003
Location: Derbyshire
Posts: 3,437
Likes: 0
Received 3 Likes on 3 Posts
Default

Puddy,

Absolutely, regardless of C.R the ignition would be mapped corretly on dyno. DO you by any chance know what your top line of ignition was at say 2 bar. If you do I can tell you if it is in the correct "ball park" for a 2.0YB engine running 500bhp at around 7.2:1 C.R.
Old 29-06-2008, 09:43 PM
  #19  
puddy
I've found that life I needed.. It's HERE!!
Thread Starter
 
puddy's Avatar
 
Join Date: Jun 2003
Location: surrey
Posts: 1,161
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Karl
Puddy,

Absolutely, regardless of C.R the ignition would be mapped corretly on dyno. DO you by any chance know what your top line of ignition was at say 2 bar. If you do I can tell you if it is in the correct "ball park" for a 2.0YB engine running 500bhp at around 7.2:1 C.R.
no idea,but I could send you my ecu,lol !

All joking aside,I will probably get you to livemap it for me once the long studded

block is back in, I am doing a 205 blocked short engine at the mo, until I can afford to

repair the 200 block.

puddy
Old 29-06-2008, 09:45 PM
  #20  
dovboy
PassionFord Post Whore!!
 
dovboy's Avatar
 
Join Date: Jan 2006
Location: fife,scotland
Posts: 3,713
Likes: 0
Received 0 Likes on 0 Posts
Default

could one pump be failing at high rpm's ?

would it drive around fine when not being asked to perform on one pump?
Old 29-06-2008, 09:46 PM
  #21  
Karl
Norris Motorsport
 
Karl's Avatar
 
Join Date: May 2003
Location: Derbyshire
Posts: 3,437
Likes: 0
Received 3 Likes on 3 Posts
Default

Yeah thats fine mate if you want to, I can take a look and tell you how suitable the map is. If you want address give me a call at work tomorrow, and you can post it down. If anything looks out of the ordinary I can revise the map and send it back to you.
Old 29-06-2008, 09:49 PM
  #22  
puddy
I've found that life I needed.. It's HERE!!
Thread Starter
 
puddy's Avatar
 
Join Date: Jun 2003
Location: surrey
Posts: 1,161
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Karl
Yeah thats fine mate if you want to, I can take a look and tell you how suitable the map is. If you want address give me a call at work tomorrow, and you can post it down. If anything looks out of the ordinary I can revise the map and send it back to you.
cheers karl,can you pm me your no. ?

puddy
Old 29-06-2008, 09:50 PM
  #23  
puddy
I've found that life I needed.. It's HERE!!
Thread Starter
 
puddy's Avatar
 
Join Date: Jun 2003
Location: surrey
Posts: 1,161
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by dovboy
could one pump be failing at high rpm's ?

would it drive around fine when not being asked to perform on one pump?
Should flow enough on 1 x 044 I would think ?
Old 29-06-2008, 09:53 PM
  #24  
Karl
Norris Motorsport
 
Karl's Avatar
 
Join Date: May 2003
Location: Derbyshire
Posts: 3,437
Likes: 0
Received 3 Likes on 3 Posts
Default

Puddy,

Workshop is 01773 836274.
Old 29-06-2008, 09:57 PM
  #25  
puddy
I've found that life I needed.. It's HERE!!
Thread Starter
 
puddy's Avatar
 
Join Date: Jun 2003
Location: surrey
Posts: 1,161
Likes: 0
Received 1 Like on 1 Post
Default

Thanx karl,will give you a call in the afternoon.

puddy
Old 29-06-2008, 10:00 PM
  #26  
Martin-Hadland
1st to 200 without NOS
iTrader: (2)
 
Martin-Hadland's Avatar
 
Join Date: May 2003
Location: Birmingham
Posts: 12,304
Likes: 0
Received 119 Likes on 80 Posts
Default

Puddy,

Have you checked the lift pump? I had exactly the same thing happen on the Mondeo at just on 200mph (private test road 6am) I later found that the Holley 110gph lift pump had died, mine was mounted under the car and had failed due to water ingress..

I very much doubt that it would have left Harveys with too much ignition, the ignition values are well known for your spec of engine.
Old 29-06-2008, 10:04 PM
  #27  
Rhys
15K+ Super Poster!!
 
Rhys's Avatar
 
Join Date: May 2003
Location: South Wales, GB
Posts: 18,745
Likes: 0
Received 0 Likes on 0 Posts
Default

Gutted mate But i love your car! Stunning
Old 29-06-2008, 10:10 PM
  #28  
Steven_RW
PassionFord Post Troll
 
Steven_RW's Avatar
 
Join Date: May 2003
Posts: 2,984
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by martin-reyland
I had exactly the same thing happen on the Mondeo at just on 200mph (private test road 6am)
Legend

200mph... Why did I sell my mondeo and keep the M3?!

RW
Old 30-06-2008, 09:12 AM
  #29  
dovboy
PassionFord Post Whore!!
 
dovboy's Avatar
 
Join Date: Jan 2006
Location: fife,scotland
Posts: 3,713
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by martin-reyland
Puddy,

Have you checked the lift pump? I had exactly the same thing happen on the Mondeo at just on 200mph (private test road 6am) I later found that the Holley 110gph lift pump had died, mine was mounted under the car and had failed due to water ingress..

I very much doubt that it would have left Harveys with too much ignition, the ignition values are well known for your spec of engine.

did the lift pump shut down completely at 200mph martin?,how would that compare to one pump failing when you are running two?

my feeling would be that it would be harder to spot one pump failing as aposed to the lift pump.

just curious as i was running two pumps and considered going to one.
Old 30-06-2008, 09:47 AM
  #30  
vinnyvangough
Advanced PassionFord User
 
vinnyvangough's Avatar
 
Join Date: Aug 2007
Location: Holsworthy, Devon
Posts: 2,223
Likes: 0
Received 1 Like on 1 Post
Default

Holy shit, really gutted for you!!
Old 30-06-2008, 11:43 AM
  #31  
wes
I've found that life I needed.. It's HERE!!
 
wes's Avatar
 
Join Date: May 2003
Posts: 1,142
Received 9 Likes on 9 Posts
Default

Just looking at the lift pump in the picture, the lift pump is mounted on it's side, they have to mounted upright, Martoon told me about this a few years ago when he saw that mine was mounted on it's side too. I read the instructions that came with it and it is also stated in there to mount upright.
Old 30-06-2008, 09:24 PM
  #32  
puddy
I've found that life I needed.. It's HERE!!
Thread Starter
 
puddy's Avatar
 
Join Date: Jun 2003
Location: surrey
Posts: 1,161
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by martin-reyland
Puddy,

Have you checked the lift pump? I had exactly the same thing happen on the Mondeo at just on 200mph (private test road 6am) I later found that the Holley 110gph lift pump had died, mine was mounted under the car and had failed due to water ingress..

I very much doubt that it would have left Harveys with too much ignition, the ignition values are well known for your spec of engine.
As you can see the pump was a brand new one off of scottie,in the dry .

when it is back together,I will check flow ,anyone remember the figures, 5 litres in

100secs ?

Originally Posted by wes
Just looking at the lift pump in the picture, the lift pump is mounted on it's side, they have to mounted upright, Martoon told me about this a few years ago when he saw that mine was mounted on it's side too. I read the instructions that came with it and it is also stated in there to mount upright.
I still have the box it came in, I will re-read the instructions

although it ran faultlessly on the road.

puddy
Old 30-06-2008, 09:37 PM
  #33  
J1mbo
B1mbo
iTrader: (1)
 
J1mbo's Avatar
 
Join Date: Sep 2007
Location: Peterborough
Posts: 14,986
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by puddy
Finally got my cossie engine apart ths weekend ,which failed rather spectacularly at

central meet 2007........



Pulled the motor yesterday,



then took it apart today.........



I had looked in the engine with a bore scope a week after the pod meet and knew it had at

least done a bore and the side of no.3 piston,but as I had another project in a 1000

pieces ,and no cash to repair it ,this is the 1st chance I've had to take it apart....



Just as bad as I thought I'm afraid,and its done some damage to the head as well,but

I wasn't expecting quite what i saw when the piston was out .........



Engine was dyno'd at scs by ahmed a few years ago,492 bhp ,431ft/lb's.

probably done less than a 1000 miles since then !

puddy

thats a real shame m8

who built your engine ?
Old 30-06-2008, 09:45 PM
  #34  
puddy
I've found that life I needed.. It's HERE!!
Thread Starter
 
puddy's Avatar
 
Join Date: Jun 2003
Location: surrey
Posts: 1,161
Likes: 0
Received 1 Like on 1 Post
Default

All machining work was done by mickey lowman at lowman developments in east london,

he used to do a bit for jo at blue sprint.

I built the engine myself,been in the trade 30 years.

puddy
Old 30-06-2008, 09:46 PM
  #35  
J1mbo
B1mbo
iTrader: (1)
 
J1mbo's Avatar
 
Join Date: Sep 2007
Location: Peterborough
Posts: 14,986
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by puddy
All machining work was done by mickey lowman at lowman developments in east london,

he used to do a bit for jo at blue sprint.

I built the engine myself,been in the trade 30 years.

puddy
ahh bugger im hopin my engine dont blow up

good luck on the rebuild m8
Old 30-06-2008, 10:28 PM
  #36  
Stu.H
10K+ Poster!!
 
Stu.H's Avatar
 
Join Date: May 2003
Location: Brierley Hill
Posts: 11,973
Received 0 Likes on 0 Posts
Default

Karl will sort you out, I'm sure of that

One of the few fellas that have forgot more than most know
Old 30-06-2008, 10:46 PM
  #37  
wes
I've found that life I needed.. It's HERE!!
 
wes's Avatar
 
Join Date: May 2003
Posts: 1,142
Received 9 Likes on 9 Posts
Default

Originally Posted by puddy

I still have the box it came in, I will re-read the instructions

although it ran faultlessly on the road.

puddy
I thought i still had the instructions but i must have thrown them away, so i went on the Holley website and downloaded them: (http://www.holley.com/data/Products/...199R7914-3.pdf)



Not saying that it is the cause of the meltdown, but i wouldn't want you to rebuilt it and it do it again for the sake of making a new bracket
Old 30-06-2008, 10:50 PM
  #38  
wes
I've found that life I needed.. It's HERE!!
 
wes's Avatar
 
Join Date: May 2003
Posts: 1,142
Received 9 Likes on 9 Posts
Default

Also did you have a restrictor in the return hose from the swirl pot to the fuel tank? Should be jetted to 3mm, this keeps the swirl pot pressurised.
Old 01-07-2008, 04:10 AM
  #39  
LINCOLN
Too many posts.. I need a life!!
iTrader: (1)
 
LINCOLN's Avatar
 
Join Date: May 2006
Location: AUSTRALIA
Posts: 981
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Karl
Puddy,

Absolutely, regardless of C.R the ignition would be mapped corretly on dyno. DO you by any chance know what your top line of ignition was at say 2 bar. If you do I can tell you if it is in the correct "ball park" for a 2.0YB engine running 500bhp at around 7.2:1 C.R.

Interested in this as I have a basemap by AB that has the following;

2 bar (absolute) = 14 btdc
2.6 bar (absolute) = 7 btdc

Is this in the "ball park"?

Last edited by LINCOLN; 01-07-2008 at 05:48 AM.
Old 01-07-2008, 06:21 AM
  #40  
pa_sjo
Colossal Pervert
 
pa_sjo's Avatar
 
Join Date: Jun 2003
Location: Location: Location:
Posts: 3,678
Likes: 0
Received 1 Like on 1 Post
Default

Yes... that's a reasonable ignition value.


As above, engines don't leave Harveys dyno with any det - that's one of the benefits of using an enginy dyno, you get to do everything properly. However, also as above, the engine should ALWAYS be checked in-car - installation is the problem 99% of the time (not putting down your work, but unless everything was checked, you'd never know). 5 litres in 100 seconds isn't enough to me - I know AB specs 4 litre/min static fuel flow (with the engine running) for his 500bhp engines, so perhaps you did have an issue.

Have you spoken to Harvey or AB about this? Surely they'd be the first port of call rather than the internet?


Quick Reply: Not for the squeamish,lol .



All times are GMT. The time now is 08:24 AM.