Ford Sierra/Sapphire/RS500 Cosworth This forum is for discussion of all things pertaining to the Ford Sierra Cosworth.

nufink but problems

Thread Tools
 
Search this Thread
 
Old 03-01-2010, 12:15 PM
  #1  
mark needs help
cosworth nutter
Thread Starter
 
mark needs help's Avatar
 
Join Date: Jan 2009
Location: birmingham
Posts: 88
Likes: 0
Received 0 Likes on 0 Posts
Default nufink but problems

hiya peps. iv had nofink but probs with my 90 rwd cosworth. it broke down soon after buyin it. i changed the ig amp n it ran.
however its always missfired when warm under high boost.

the other day i was driving it n the missfire became more frequrant n it died on me!

since then iv changed the coil. dizzy cap. and plugs.
checked for sparks at plugs. ok
had both the amps checked n both seemd ok 2.!!!?!!!

the car starts now but it really badly missfires. it wont idel without reving.
n theres shit load of smoke cumin out d exhaust!.
iv cleand the crank sensor.
any ideas any1 plz
Old 03-01-2010, 12:17 PM
  #2  
RS SHAUN
Advanced PassionFord User
iTrader: (24)
 
RS SHAUN's Avatar
 
Join Date: Nov 2007
Location: Workington
Posts: 1,620
Received 0 Likes on 0 Posts
Default

try changing the cps sensor mate
Old 03-01-2010, 01:56 PM
  #3  
Paul_RS
PassionFord Post Whore!!
iTrader: (4)
 
Paul_RS's Avatar
 
Join Date: May 2004
Location: Bangor, Northern Ireland
Posts: 7,886
Received 35 Likes on 33 Posts
Default

Could be a faulty phase sensor too?
Old 03-01-2010, 02:26 PM
  #4  
Jimboxr4x4
Advanced PassionFord User
 
Jimboxr4x4's Avatar
 
Join Date: Jun 2003
Location: Sevenoaks
Posts: 2,310
Received 7 Likes on 6 Posts
Default

Try the diagnostic connector - it's really simple to build and might tell you what's wrong. Then get it to a tuner for setup - best money you'll ever spend.
Old 03-01-2010, 02:36 PM
  #5  
gcfcos
PassionFord Post Whore!!
 
gcfcos's Avatar
 
Join Date: Dec 2009
Location: South of England
Posts: 6,728
Likes: 0
Received 560 Likes on 522 Posts
Default

sounds like blown headgasket to me. is it white smoke coming out of exhaust?

Last edited by gcfcos; 03-01-2010 at 02:37 PM.
Old 03-01-2010, 02:54 PM
  #6  
cossie4i+
TT T38 Power
iTrader: (15)
 
cossie4i+'s Avatar
 
Join Date: Apr 2005
Location: Somerset
Posts: 22,368
Received 32 Likes on 29 Posts
Default

I would also try the phase sensor in the dizzy.

When they are old the wires break down.

Steve
Old 03-01-2010, 04:15 PM
  #7  
tabetha
BANNED
BANNED
 
tabetha's Avatar
 
Join Date: Jul 2006
Location: uk
Posts: 24,596
Likes: 0
Received 3 Likes on 3 Posts
Default

As it's new to you, I would do a few things to it, a fanrewire and a fuel pump rewire are an absolute must, even on std power.
Check the phase sensor(in dizzy) wires are not all cracked and broken off insulation.
I would also change the fuel filter, then the CTS then get it set up for a fuelling check.
tabetha
Old 03-01-2010, 04:20 PM
  #8  
gcfcos
PassionFord Post Whore!!
 
gcfcos's Avatar
 
Join Date: Dec 2009
Location: South of England
Posts: 6,728
Likes: 0
Received 560 Likes on 522 Posts
Default

i would make a head test a matter of urgency! using the blue fluid combustion leak tester kit. my cossie done exactly the same one month afer buying it
Old 03-01-2010, 06:34 PM
  #9  
mark needs help
cosworth nutter
Thread Starter
 
mark needs help's Avatar
 
Join Date: Jan 2009
Location: birmingham
Posts: 88
Likes: 0
Received 0 Likes on 0 Posts
Default

dont fink its the gasket. it broke down while drivin.
iv had 2 peple out 2 look at it now.
1st thinks its a broken wire on the ign system
2nd thinks the turbos gone!!

let me discrbe wot its lik...
when is turn it ova , itl go 2 fire but it wont but when i give it gas itl slowly cum alive.
alot of white smoke cums out the exhaust n u hav 2 rev it or itl die.
futher 2 this while keepin a steady rev, itl stop missfiring for 2 secs.
rev up normaly then return to missfire!!???

iv got no oil cuming out my dump value, n a turbo breakdown wudnt cause a missfire wud it??
Old 03-01-2010, 06:44 PM
  #10  
mark needs help
cosworth nutter
Thread Starter
 
mark needs help's Avatar
 
Join Date: Jan 2009
Location: birmingham
Posts: 88
Likes: 0
Received 0 Likes on 0 Posts
Default

i replaced the air box with a cone the day b4.
but i hav put the box back on it now.
Old 03-01-2010, 07:02 PM
  #11  
mark needs help
cosworth nutter
Thread Starter
 
mark needs help's Avatar
 
Join Date: Jan 2009
Location: birmingham
Posts: 88
Likes: 0
Received 0 Likes on 0 Posts
Default

iv inspecked n cleand all the connections...
down to the crank...
to the dizzy....
inside the dizzy....
the wires in the dizzy look gd...
iv took the crank sensor off 2 clean but havnt moved the gap...
it seems lik something broke down cuz its been missfiring under peak boost.
n if i remember right it was major overboostin just b4 it broke down
Old 03-01-2010, 07:09 PM
  #12  
charlie luciano
10K+ Poster!!
iTrader: (3)
 
charlie luciano's Avatar
 
Join Date: Mar 2006
Location: Classified
Posts: 10,009
Received 78 Likes on 66 Posts
Default

When driving under boost what is the rev counter doing? is it jumping around?


Luciano
Old 03-01-2010, 07:26 PM
  #13  
mark needs help
cosworth nutter
Thread Starter
 
mark needs help's Avatar
 
Join Date: Jan 2009
Location: birmingham
Posts: 88
Likes: 0
Received 0 Likes on 0 Posts
Default

no not the rev counter.
the boost bar was goin past 2 normly 1.5
Old 03-01-2010, 07:35 PM
  #14  
BRAM
Too many posts.. I need a life!!
iTrader: (1)
 
BRAM's Avatar
 
Join Date: Oct 2007
Location: seaham
Posts: 999
Received 5 Likes on 3 Posts
Default

I would check the map sensor to see if the pipe is still on, similar sort of problem we had with my brothers and the pipe had snapped off the sensor.
Old 03-01-2010, 07:46 PM
  #15  
Paul_RS
PassionFord Post Whore!!
iTrader: (4)
 
Paul_RS's Avatar
 
Join Date: May 2004
Location: Bangor, Northern Ireland
Posts: 7,886
Received 35 Likes on 33 Posts
Default

The phase sensor wires don't have to be broken down for the phase sensor to be faulty From your description this would be the first sensor i'd change

Also check the loom plug where the CPS plugs in. The pins in there can go dodgy on the engine loom side, making it seem like you've a faulty sensor when you don't really.
Old 03-01-2010, 08:08 PM
  #16  
mark needs help
cosworth nutter
Thread Starter
 
mark needs help's Avatar
 
Join Date: Jan 2009
Location: birmingham
Posts: 88
Likes: 0
Received 0 Likes on 0 Posts
Default

ye i checked that clip 2. propa dirty in there but still the same. but thanx. the wirin to the cps had been previously salderd n the tape had come off. im thinkin these prob touched together wud this hav dun anythink 2 the sensor?
Old 03-01-2010, 08:35 PM
  #17  
cosy trav
PassionFord Regular
iTrader: (1)
 
cosy trav's Avatar
 
Join Date: Feb 2006
Location: oldham lancs
Posts: 388
Likes: 0
Received 0 Likes on 0 Posts
Default

I had a similar problem where it wouldnt start , got it going and held the accelerator pedal to the floor and all it did was pop like mad and the revs never went above 3k then died , pushed the pedal slowly and it sounded ok then died . Turned out to be the map sensor wiring .
Old 03-01-2010, 08:42 PM
  #18  
Paul_RS
PassionFord Post Whore!!
iTrader: (4)
 
Paul_RS's Avatar
 
Join Date: May 2004
Location: Bangor, Northern Ireland
Posts: 7,886
Received 35 Likes on 33 Posts
Default

It won't have damaged the sensor, only thing it could damage is your ECU? Doesn't mean it has damaged it though!
Old 03-01-2010, 09:02 PM
  #19  
mark needs help
cosworth nutter
Thread Starter
 
mark needs help's Avatar
 
Join Date: Jan 2009
Location: birmingham
Posts: 88
Likes: 0
Received 0 Likes on 0 Posts
Default

wheres the map sensor guys?
Old 03-01-2010, 09:08 PM
  #20  
cossiejsy
PassionFord Post Whore!!
 
cossiejsy's Avatar
 
Join Date: Feb 2005
Location: St Helier,Jersey
Posts: 2,613
Likes: 0
Received 0 Likes on 0 Posts
Default

just underneath the header tank
Old 03-01-2010, 09:12 PM
  #21  
cossie4i+
TT T38 Power
iTrader: (15)
 
cossie4i+'s Avatar
 
Join Date: Apr 2005
Location: Somerset
Posts: 22,368
Received 32 Likes on 29 Posts
Default

Originally Posted by mark needs help
wheres the map sensor guys?
Its upside down on a little plate on the nearside inner wing underneath the header tank.

Steve
Old 03-01-2010, 09:31 PM
  #22  
charlie luciano
10K+ Poster!!
iTrader: (3)
 
charlie luciano's Avatar
 
Join Date: Mar 2006
Location: Classified
Posts: 10,009
Received 78 Likes on 66 Posts
Default

another thing to check out is the water temperature sensor, if its fooked or popped off can cause these sort of symptoms


Luciano
Old 03-01-2010, 09:53 PM
  #23  
martysmartie
PassionFord Post Whore!!
iTrader: (1)
 
martysmartie's Avatar
 
Join Date: Dec 2007
Posts: 8,460
Received 102 Likes on 100 Posts
Default

As said check the CTS I would say thats most likely it's right at back of cylinder head (Left) the smoke you are seeing is probably where to much fuel is being used due to the wrong value being supplied to ECU. Car should still run even if you unplug phase sensor albeit not very well as will over fuel as the injectors will just run in batch.

Martin
Old 03-01-2010, 10:16 PM
  #24  
Jimboxr4x4
Advanced PassionFord User
 
Jimboxr4x4's Avatar
 
Join Date: Jun 2003
Location: Sevenoaks
Posts: 2,310
Received 7 Likes on 6 Posts
Default

You can mess around changing this and that or take 30 min max to see what errors show up via diagnostic port. It will tell you if there is a prob with phase sensor, cts or map plus other stuff. Do search for 'diagnose connector' or look on page 4 of this section as it was only about a month ago it was posted. Fitted an led into my dash today for constant monitoring and is litteraly 2 componets: a resistor and led. I will even send you the parts you need free if you want.
Old 03-01-2010, 10:21 PM
  #25  
Jimboxr4x4
Advanced PassionFord User
 
Jimboxr4x4's Avatar
 
Join Date: Jun 2003
Location: Sevenoaks
Posts: 2,310
Received 7 Likes on 6 Posts
Default

I've judged posted on that thread so will be back at top of page 1 again. I can make the circuit up and post to you so you just have to connect one end to battery +ve and other to
output of port.
Old 04-01-2010, 05:52 PM
  #26  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,755
Received 1,042 Likes on 996 Posts
Default

i had a fault on my car. It used to missfire like hell when the engine got warm and it used to smoke like fook. The water temp sensor was faulty. Have you checked the spark plug gap.
Old 05-01-2010, 09:01 AM
  #27  
Mike Kerbey
Too many posts.. I need a life!!
iTrader: (1)
 
Mike Kerbey's Avatar
 
Join Date: Jan 2008
Location: Crawley, West Sussex
Posts: 974
Likes: 0
Received 0 Likes on 0 Posts
Default

Is it using any water?
Old 05-01-2010, 06:14 PM
  #28  
gcfcos
PassionFord Post Whore!!
 
gcfcos's Avatar
 
Join Date: Dec 2009
Location: South of England
Posts: 6,728
Likes: 0
Received 560 Likes on 522 Posts
Default

just a couple of points. you said its pouring white smoke out the exhaust?
white smoke = water in combustion chamber/exhaust
ie if what everyone was saying about too much fuel then smoke would be black.

white smoke = water
blue smoke = oil
black smoke = too rich fuel

plus the misfire could be coolant in combustion chamber.

just do a combustion leak test and check the turbo as easy to check. ive been a mechanic for 15 years so im not just guessing.
hope that helps, cheers gary.
Old 06-01-2010, 10:40 AM
  #29  
martysmartie
PassionFord Post Whore!!
iTrader: (1)
 
martysmartie's Avatar
 
Join Date: Dec 2007
Posts: 8,460
Received 102 Likes on 100 Posts
Default

Originally Posted by mark needs help
dont fink its the gasket. it broke down while drivin.
iv had 2 peple out 2 look at it now.
1st thinks its a broken wire on the ign system
2nd thinks the turbos gone!!

let me discrbe wot its lik...
when is turn it ova , itl go 2 fire but it wont but when i give it gas itl slowly cum alive.
alot of white smoke cums out the exhaust n u hav 2 rev it or itl die.
futher 2 this while keepin a steady rev, itl stop missfiring for 2 secs.
rev up normaly then return to missfire!!???

iv got no oil cuming out my dump value, n a turbo breakdown wudnt cause a missfire wud it??
Assuming the steam is not condensation which is perfectly normal, then as said it indicates water is entering the combustion chambers, it is not uncommon for the cylinder head to crack inside so this could be one cause another a HG. Take all plugs out and look at them they should be like a chocolate brown colour, if one of them is perfectly clean this shows the plug is effectivly being steam cleaned by that combustion chamber by water ingress.

Martin
Old 06-01-2010, 08:55 PM
  #30  
mark needs help
cosworth nutter
Thread Starter
 
mark needs help's Avatar
 
Join Date: Jan 2009
Location: birmingham
Posts: 88
Likes: 0
Received 0 Likes on 0 Posts
Default

iv changed the plugs now. it had racing hard 9s ngk in it. all was black but lookd fairly new. tested spark 2 wernt firing. so clean n heated them on cooker n tryd again. all sparkd fine. tested car the same.
i then bort sum new ngk6s. tested them seemd beta.
tested 4 week spark then. n it seems fine 2.
iv replaced the fuel filter now 2.

starts easy nuf, stil missfirin n still sum white smoke.
you can propa here the missfire thru the exhaust.

also the ice temperature warning lights n the centre consol has stop working 2. is an air temp sensor ?

oil n water as they shud b.
levels fine n clean.

im gona try n check the sensors n wiring from the ecu
Old 06-01-2010, 09:12 PM
  #31  
mark needs help
cosworth nutter
Thread Starter
 
mark needs help's Avatar
 
Join Date: Jan 2009
Location: birmingham
Posts: 88
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Jimboxr4x4
I've judged posted on that thread so will be back at top of page 1 again. I can make the circuit up and post to you so you just have to connect one end to battery +ve and other to
output of port.
cheers 4 the point. had a good reed of this. will try
Old 06-01-2010, 09:30 PM
  #32  
martysmartie
PassionFord Post Whore!!
iTrader: (1)
 
martysmartie's Avatar
 
Join Date: Dec 2007
Posts: 8,460
Received 102 Likes on 100 Posts
Default

Theres a sensor behind the front bumper for ice warning light, Did you gap the new plugs? Also check condition of ignition leads including LT (King) from dizzy to coil.

When you say white smoke your not confusing this with condensation are you which will dissappear once upto temp.

Martin
Old 07-01-2010, 07:14 PM
  #33  
mark needs help
cosworth nutter
Thread Starter
 
mark needs help's Avatar
 
Join Date: Jan 2009
Location: birmingham
Posts: 88
Likes: 0
Received 0 Likes on 0 Posts
Default

news . started it 2day. n it started 2 wot looked lik fuel n oil out of the exhaust manifold on chamber 1. took the plug out n it was clean compaired to the others. n there was a lot of steam cuming out of the chamber 2.
the water level looks fine still. but the oil level is very high ,over the limit.
i did put alot in it not so long ago becuz it had completly ran out.
the engine started 2 tick abit 2 after a while.
so it does look like my heads gone
Old 07-01-2010, 07:30 PM
  #34  
saph_Al
Too many posts.. I need a life!!

iTrader: (2)
 
saph_Al's Avatar
 
Join Date: Dec 2006
Location: Warrington
Posts: 556
Likes: 0
Received 0 Likes on 0 Posts
Default

Dont sound good dude. Really need to keep an eye on ur levels can easy fuck a motor through oil starvation . wouldnt have thought that alone would have popped the gasket. do u know what gasket its runnin . As u were sayin it's runnin a bar and a half of boost, i assume it's runnin 803's and a stage three map ? to me does sound like its a sensor or ecu related .
Old 07-01-2010, 07:31 PM
  #35  
MannheimAlex
Too many posts.. I need a life!!
 
MannheimAlex's Avatar
 
Join Date: Dec 2008
Location: Mannheim, Germany
Posts: 862
Likes: 0
Received 1 Like on 1 Post
Default

My bet would also be the gasket, as you said it went near 2bar at overboost, could be the reason to blow. Also the smoke is a good sign for the gasket.
Do a compression test to find out.
Old 07-01-2010, 07:43 PM
  #36  
mark needs help
cosworth nutter
Thread Starter
 
mark needs help's Avatar
 
Join Date: Jan 2009
Location: birmingham
Posts: 88
Likes: 0
Received 0 Likes on 0 Posts
Default

iv only just bort it. dnt know wot gasket it has or wot stage its at.
i have bin checkin the oil. n in two three weeks it eat all the oil. but it had no leaks.
i did think it was a sensor just missfirin. overfuel or sumat, but now its got2hav blown the gasket inside enit
Old 07-01-2010, 08:27 PM
  #37  
saph_Al
Too many posts.. I need a life!!

iTrader: (2)
 
saph_Al's Avatar
 
Join Date: Dec 2006
Location: Warrington
Posts: 556
Likes: 0
Received 0 Likes on 0 Posts
Default

If it's eatin oil at that sorta rate dude u deffo got a prob,u need to find out what ur motors got under the bonnet coz if it's on stardard ecu and injectors and runnin 2 bar then it's gonna melt ,would tend to agree now that it's gonna be HG although could be worse that that so u need to compression check it and sort out a fresh top and , Make sure u go for a group A gaket or better coz a standard prob will fail in no time at the sort of pressures ur runnin, then i'd be gettin a ful set of sensors or at least ECT, Phase ,cap ,arm and get it to a tuner to make sure of the set up . hope u get it sorted buddy looks like a nice motor
Old 07-01-2010, 09:33 PM
  #38  
SumpNut
I'm Finding My Feet Here Now
iTrader: (1)
 
SumpNut's Avatar
 
Join Date: Jul 2008
Location: Buckinghamshire
Posts: 116
Likes: 0
Received 0 Likes on 0 Posts
Default

Have you not done a compression test? It will take all of 5 mins and tell you the state of the headgasket before you go and take the head off.
Old 07-01-2010, 09:40 PM
  #39  
IANS2RST
PassionFord Post Troll
iTrader: (1)
 
IANS2RST's Avatar
 
Join Date: May 2003
Location: SHEFFIELD
Posts: 2,839
Likes: 0
Received 0 Likes on 0 Posts
Default

overfueling due to the misfire, will cause bore wash & the oil to thin so it will burn it which is probably why its used loads while driving it. change the cps & coolant sensor first after that map sensor & phase.
Old 08-01-2010, 03:55 PM
  #40  
cosworth_wannabee
Part of the Furniture
 
cosworth_wannabee's Avatar
 
Join Date: Dec 2006
Location: Birmingham
Posts: 162
Likes: 0
Received 0 Likes on 0 Posts
Default

hes running a standard engine, turbo etc. he has a stage 1 chipped ecu, -31 actuator and a full exhaust, k and n panel filter thats it. everything else is standard. the car was running and holding boost at about 17/18psi.


Quick Reply: nufink but problems



All times are GMT. The time now is 09:20 AM.