Ford Focus RS This forum is for discussion of all things pertaining to the Ford Focus RS Range.

focus rs ap clutch.... help!!!

Old 11-11-2009, 10:28 PM
  #1  
tezmanian devil
I've found that life I needed.. It's HERE!!
Thread Starter
iTrader: (8)
 
tezmanian devil's Avatar
 
Join Date: Dec 2006
Location: eastbourne
Posts: 1,350
Likes: 0
Received 0 Likes on 0 Posts
Default focus rs ap clutch.... help!!!

evening all,

i'v just bought a focus rs ap heavy duty organic clutch kit for my mk5 escort zetec turbo project...
but when i went to fit it to the flywheel, i'v found the bolt's that held my normal clutch on arn't long enough to fit through the ap clutch
which bring's me to my question...

do focus rs's have longer bolt's that hold the clutch to the flywheel? if so, does anyone have the part number for the bolt's so i can get some, the ford dealership round here is crap and they can never get anything

any help with this would be awesome as it's just these bolt's that are holding me up from being able to fit my engine and box
Old 11-11-2009, 10:34 PM
  #2  
XRT_si
PassionFord Post Whore!!
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

I will be fitting the same clutch to my engine saturday so wouldnt mind knowing part numbers either. I have heard they need longer sized bolts before though
Old 11-11-2009, 10:46 PM
  #3  
tezmanian devil
I've found that life I needed.. It's HERE!!
Thread Starter
iTrader: (8)
 
tezmanian devil's Avatar
 
Join Date: Dec 2006
Location: eastbourne
Posts: 1,350
Likes: 0
Received 0 Likes on 0 Posts
Default

i'll go down my loacl ford garage tomorrow and see if they can come up with anything.
will let you know if i find out anything
Old 12-11-2009, 11:20 AM
  #4  
Sp3no
I've found that life I needed.. It's HERE!!
iTrader: (1)
 
Sp3no's Avatar
 
Join Date: Feb 2008
Location: Leicester
Posts: 1,274
Likes: 0
Received 2 Likes on 2 Posts
Default

Im confused? Do you mean the Fly wheel bolts or the Pressure plate bolts as the clutch itself is not bolted to anything it just slips on the input shaft.
Old 17-11-2009, 12:11 AM
  #5  
pdfbt40
PassionFord Regular
 
pdfbt40's Avatar
 
Join Date: Mar 2005
Location: Guildford, Surrey
Posts: 375
Likes: 0
Received 3 Likes on 3 Posts
Default

The FRS clutch cover bolts are FINIS 4105253. K Head M8 x 25mm IIRC.

You do realise that the concensus opinion on this Forum is that hydraulic operated clutches do not fit in the bellhousing of cable operated MTX gearboxes. Especially the FRS with the thick alloy cover plate.

Martin
The following users liked this post:
t230 (26-10-2016)
Old 17-11-2009, 10:24 PM
  #6  
XRT_si
PassionFord Post Whore!!
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Originally Posted by pdfbt40
The FRS clutch cover bolts are FINIS 4105253. K Head M8 x 25mm IIRC.

You do realise that the concensus opinion on this Forum is that hydraulic operated clutches do not fit in the bellhousing of cable operated MTX gearboxes. Especially the FRS with the thick alloy cover plate.

Martin
My Focus RS clutch fits fine with my cable clutch/rod linkage MTX.

Ordered my bolts today so was going to give the FINIS code, they are 95p each by the way
Old 26-04-2013, 07:05 PM
  #7  
luke19790_3
.
 
luke19790_3's Avatar
 
Join Date: Jun 2010
Location: Hampshire
Posts: 2,727
Received 7 Likes on 7 Posts
Default

Old thread but having trouble getting these from ford is there any other options?
Old 26-04-2013, 07:38 PM
  #8  
pdfbt40
PassionFord Regular
 
pdfbt40's Avatar
 
Join Date: Mar 2005
Location: Guildford, Surrey
Posts: 375
Likes: 0
Received 3 Likes on 3 Posts
Default

What, pressure plate bolts or clutch plates?
Did you try an AP agent?
There should be clearance, given the AP pressure plate, to use HT bolts if you can't get the k head ones from Ford, if you use a thin walled socket.
Old 26-04-2013, 07:41 PM
  #9  
luke19790_3
.
 
luke19790_3's Avatar
 
Join Date: Jun 2010
Location: Hampshire
Posts: 2,727
Received 7 Likes on 7 Posts
Default

Pressure plate, tried the finnis no above but they aren't in stock at the moment.

Last edited by luke19790_3; 26-04-2013 at 07:42 PM.
Old 26-04-2013, 08:03 PM
  #10  
pdfbt40
PassionFord Regular
 
pdfbt40's Avatar
 
Join Date: Mar 2005
Location: Guildford, Surrey
Posts: 375
Likes: 0
Received 3 Likes on 3 Posts
Default

Its an AP clutch. Have you tried looking the number up on AP web site and order from an agent. May have to use a slightly uprated one.
Old 26-04-2013, 08:11 PM
  #11  
luke19790_3
.
 
luke19790_3's Avatar
 
Join Date: Jun 2010
Location: Hampshire
Posts: 2,727
Received 7 Likes on 7 Posts
Default

The ford bolts are fine but they need to be replaced when fitting a new clutch. But will have a look on the ap site.

Also It's a frs clutch/flywheel in a rs2000 box

Last edited by luke19790_3; 26-04-2013 at 08:19 PM. Reason: Ipad
Old 27-04-2013, 07:45 AM
  #12  
JamboRS
focus rs 1672
 
JamboRS's Avatar
 
Join Date: Sep 2004
Location: Earth most of the time
Posts: 3,025
Received 9 Likes on 7 Posts
Default

Contact graham at carpartsexpress. He'll get you the correct bolts
Old 27-04-2013, 09:57 AM
  #13  
luke19790_3
.
 
luke19790_3's Avatar
 
Join Date: Jun 2010
Location: Hampshire
Posts: 2,727
Received 7 Likes on 7 Posts
Default

Thanks
Old 27-04-2013, 12:23 PM
  #14  
pdfbt40
PassionFord Regular
 
pdfbt40's Avatar
 
Join Date: Mar 2005
Location: Guildford, Surrey
Posts: 375
Likes: 0
Received 3 Likes on 3 Posts
Default

The absolute necessity to replace clutch cover bolts is another urban myth like the changing of release bearings/cylinders, hanging over from 60/70s.

Old 27-04-2013, 12:42 PM
  #15  
luke19790_3
.
 
luke19790_3's Avatar
 
Join Date: Jun 2010
Location: Hampshire
Posts: 2,727
Received 7 Likes on 7 Posts
Default

Originally Posted by pdfbt40
The absolute necessity to replace clutch cover bolts is another urban myth like the changing of release bearings/cylinders, hanging over from 60/70s.

The manual tells you too plus the bolts are quite soft material.

Will the clutch fit in a rs2000 box
Old 27-04-2013, 01:08 PM
  #16  
pdfbt40
PassionFord Regular
 
pdfbt40's Avatar
 
Join Date: Mar 2005
Location: Guildford, Surrey
Posts: 375
Likes: 0
Received 3 Likes on 3 Posts
Default

As I said its a hang over from when normal CS bolts were used. Also a CBA for costs of dropping gearbox off again to a Garage. The hardness of the bolts is irrelevent, its the tensile strength and the applied forces. Generally its a retention force not a clamping force, and certainly not a yield strain.

Release bearings use to be a carbon, so unlike a roller bearing had to be considered a consumable. Again, though now a roller bearing and hydraulic cylinder, the manufacturer will recomend replacement each time the box comes off.
CBA says compare the likelihood of failure after 'looking' at it, cost of new assembly, labour cost of dropping box off again.

If you go through the thread, there seemed to be reports that a hyrdaulic release clutch assembly didn't fit a cable operation clutch gearbox. XRT_si said his was OK.

Martin
The following users liked this post:
t230 (26-10-2016)
Old 27-04-2013, 01:38 PM
  #17  
luke19790_3
.
 
luke19790_3's Avatar
 
Join Date: Jun 2010
Location: Hampshire
Posts: 2,727
Received 7 Likes on 7 Posts
Default

The focus manual states that the ib5 bolt can be used again but for the mtx needs to be replaced.
Old 03-01-2014, 10:39 PM
  #18  
lowman
I've found that life I needed.. It's HERE!!
 
lowman's Avatar
 
Join Date: Mar 2006
Location: norway,stavanger
Posts: 1,153
Received 3 Likes on 3 Posts
Default

and even if they are not supposed to be changed...i would change them anyways...its such a little cost when you are doing all that work to change the clutch....so to not change them is just plain stupid if you ask me.

to those how said the bolts do not need replacing..i do not mean that YOU are stupid
Old 12-01-2014, 07:29 AM
  #19  
Churtz
Too many posts.. I need a life!!
 
Churtz's Avatar
 
Join Date: Jan 2010
Location: Southend, Essex
Posts: 655
Likes: 0
Received 7 Likes on 7 Posts
Default

Last time I needed some (about 3months) ford had 1 in Europe, and the rest back order wit no date available. I bought the one and then matched it up with a local bolt company ... In fact I went a little stronger with the material.


Matt
Old 10-06-2014, 09:05 AM
  #20  
De4n0
I'm Finding My Feet Here Now
 
De4n0's Avatar
 
Join Date: Feb 2013
Location: Nottingham
Posts: 136
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Churtz
Last time I needed some (about 3months) ford had 1 in Europe, and the rest back order wit no date available. I bought the one and then matched it up with a local bolt company ... In fact I went a little stronger with the material.


Matt
Do you remember the bolt thread and sizes? I'm in need of these bolts.
Old 10-06-2014, 02:32 PM
  #21  
pdfbt40
PassionFord Regular
 
pdfbt40's Avatar
 
Join Date: Mar 2005
Location: Guildford, Surrey
Posts: 375
Likes: 0
Received 3 Likes on 3 Posts
Default

M8x30mm. They are a flange head, but a normal head and washer shouldn't be an issue on clearance. 8.8 tensile strength.
The following users liked this post:
studabear (02-12-2016)
Old 10-06-2014, 04:31 PM
  #22  
De4n0
I'm Finding My Feet Here Now
 
De4n0's Avatar
 
Join Date: Feb 2013
Location: Nottingham
Posts: 136
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by pdfbt40
M8x30mm. They are a flange head, but a normal head and washer shouldn't be an issue on clearance. 8.8 tensile strength.
Thanks mate
Old 14-06-2014, 10:09 PM
  #23  
escortzetec turbo89
Virgin
 
escortzetec turbo89's Avatar
 
Join Date: Jun 2014
Location: lincolnshire
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Default escort zetec turbo clutch

hi can any one help I don't no witch clutch to go for I am running 280bhp I am looking at a 6paddle eather the helix or ap racing or if you no off a better one I want the clutch to be able to handle about 400bhp and I want to uprate my drive shafts on my escort mk6 gti
Old 14-06-2014, 10:11 PM
  #24  
De4n0
I'm Finding My Feet Here Now
 
De4n0's Avatar
 
Join Date: Feb 2013
Location: Nottingham
Posts: 136
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by escortzetec turbo89
hi can any one help I don't no witch clutch to go for I am running 280bhp I am looking at a 6paddle eather the helix or ap racing or if you no off a better one I want the clutch to be able to handle about 400bhp and I want to uprate my drive shafts on my escort mk6 gti
The focus rs Sachs clutch is popular, worth looking into that, probably looking around £550-£600 delivered.
Old 15-06-2014, 09:39 PM
  #25  
escortzetec turbo89
Virgin
 
escortzetec turbo89's Avatar
 
Join Date: Jun 2014
Location: lincolnshire
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Default

cheers il have a look into it
Old 26-10-2016, 01:13 PM
  #26  
t230
PassionFord Regular
 
t230's Avatar
 
Join Date: Dec 2005
Location: in my garage
Posts: 426
Received 13 Likes on 13 Posts
Default

I know this thread is waaaaay old but it helped me alot as im about to fit an ap paddle to a 2.0 black top mtx 75 with lsd and found same problem short bolts.

Burton have these for anyone else running in to same problem.

Part number as follows

FP451 - 1.25 "
FP452 - 1.5"
FP454 - 1.75"

Bout 75p each
Old 27-10-2016, 07:07 AM
  #27  
bigdel
I've found that life I needed.. It's HERE!!
 
bigdel's Avatar
 
Join Date: May 2012
Location: Crowthorne, Berkshire
Posts: 1,294
Received 103 Likes on 83 Posts
Default

Originally Posted by t230
I know this thread is waaaaay old but it helped me alot as im about to fit an ap paddle to a 2.0 black top mtx 75 with lsd and found same problem short bolts.

Burton have these for anyone else running in to same problem.

Part number as follows

FP451 - 1.25 "
FP452 - 1.5"
FP454 - 1.75"

Bout 75p each
I have a brand new full face sachs clutch for a focus rs for sale at the moment. £510 + postage. Saving about £60 on the price from DPC.
Message me if you're interested

Sorry just read your post properly and now realise you already have a clutch so ignore the above.😕
But if anyone else is looking for a sachs clutch for a focus then get in touch😀

Last edited by bigdel; 27-10-2016 at 07:11 AM.
Old 12-12-2016, 06:41 PM
  #28  
t230
PassionFord Regular
 
t230's Avatar
 
Join Date: Dec 2005
Location: in my garage
Posts: 426
Received 13 Likes on 13 Posts
Default

Originally Posted by bigdel
I have a brand new full face sachs clutch for a focus rs for sale at the moment. £510 + postage. Saving about £60 on the price from DPC.
Message me if you're interested

Sorry just read your post properly and now realise you already have a clutch so ignore the above.😕
But if anyone else is looking for a sachs clutch for a focus then get in touch😀
alirghty mate? ..sorry just seen this....i had the clutch already thanks
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
wowk
General Car Related Discussion.
4
30-03-2021 07:49 PM
tankybaby66
Cars for Sale
49
06-02-2016 02:24 PM
Sp3no
Technical help Q & A
1
27-09-2015 07:23 PM
Tank Mike
Cars & Parts Wanted.
0
26-09-2015 08:07 AM


Thread Tools
Search this Thread
Quick Reply: focus rs ap clutch.... help!!!



All times are GMT. The time now is 04:17 PM.