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Forged 2.1 zetec turbo (please help )

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Old 26-01-2014, 07:11 AM
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F60ant
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Default Forged 2.1 zetec turbo (please help )

Hi
I could really do with some help.
I'm on having a zetec turbo built and the problem I have is the crown of the pistons are sticking above the block by 2 mm?

Williams h beam rods and wossner c20 let pistons.
Silver top engine.

I didn't think you needed a decomp plate when done this way?
Cheers ant
Old 26-01-2014, 07:23 AM
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delbee1
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Originally Posted by F60ant
Hi
I could really do with some help.
I'm on having a zetec turbo built and the problem I have is the crown of the pistons are sticking above the block by 2 mm?

Williams h beam rods and wossner c20 let pistons.
Silver top engine.

I didn't think you needed a decomp plate when done this way?
Cheers ant

Not sure but think I can remember seeing people using silver top bottom with black top head??? And maybe an RS focus head gasket... let me see if I can find the link
Old 26-01-2014, 07:25 AM
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delbee1
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https://passionford.com/forum/ford-e...onversion.html
Old 26-01-2014, 08:15 AM
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CrOwSoN15
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What rods did you get? Because Silvertop and Blacktop have different length rods.
Old 26-01-2014, 08:52 AM
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F60ant
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Hi
Thanks for the link but I think that is a diffrent way of building a zit ,but all my research said to use the components iv used.

Rods I bought were for the silver top but I will go today and measure them as I know the black top ones were 4mm bigger.
Old 26-01-2014, 09:14 AM
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Dubs44
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as said you probably have the wrong rods, mine has standard rods and c20let pistons. in this pic piston 1 and 4 are at tdc and sitting well below the top of the block

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Old 26-01-2014, 09:15 AM
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frsjon
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first id check the rod length and the deck height of the block..
Old 26-01-2014, 09:59 AM
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F60ant
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Thanks guys you've been a big help
That pic is what I needed to see,them pistons look to be 2mm below the block mine are 2mm above that's 4mm
They have sent me black top rods
Looks Like I'll have some new black top rods for c20let pistons for sale.

Thanks again.
Old 26-01-2014, 10:01 AM
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F60ant
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While I have your attention should I have the head machined to take cosworth plugs or is there some stranded size ones that will run cool enough at 400 bph.?
Old 26-01-2014, 02:44 PM
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studabear
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Should be a good range of plugs suitable for zetec turbo engines, focus rs upgrade plugs etc.
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