Bavarian LHD XR2 MK2 - SNOW!!! - Page 4

Fiecos Dan · 24-09-2006, 08:46 PM

Nice Car, and alot of hard work well done.

Have you been on xr2.com?

What does the steering limiter do??

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XR2 · 24-09-2006, 08:49 PM

Sure. You can find the same story there

The steering angle limiter limits the steering angle

I fitted a 1.1 steering and this needs the limiter that it can be used with the wider wheels. XR2 has it fittet standard, but can't be used with the 1.1 one. This is why I bought the Ford RS part

Fiecos Dan · 24-09-2006, 09:03 PM

i meant, how is it fitted, any pic's??

XR2 · 24-09-2006, 09:06 PM

Quote:

Originally Posted by fiesta cossie

any pic's??

Sorry, no. Maybe I can make a scan of the papers if I find them

Fiecos Dan · 24-09-2006, 09:15 PM

Yes please.

XR2 · 13-10-2006, 04:20 PM

XR2 · 30-10-2006, 09:26 PM

Bought some new gauges:

XR2 · 30-12-2006, 04:54 PM

My christmas present for the little bastard:

Trijekt. A self-learning and freely programmable ignition and injection management system

EscortMk4Zetec · 21-01-2007, 04:39 PM

why do you change the management ? No more K-Jet ?

XR2 · 21-01-2007, 05:57 PM

For more powääääääärrrrrr!

Alan s1 · 21-01-2007, 08:51 PM

Very good read just read the whole thead

Great work

XR2 · 21-01-2007, 11:26 PM

Thanks. I'll keep you all updated when we mod the throttle body, the inlet manifold and fit the CPS and the RSi twin coils to the engine

NEEDFORSPEED · 22-01-2007, 09:51 AM

where is this management from? any links? cheers

XR2 · 22-01-2007, 05:42 PM

www.trijekt.com
www.trijekt.de

XR2 · 29-01-2007, 05:12 PM

Today my order from Burton arrived;
a cranc tdc trigger kit

XR2 · 14-02-2007, 02:51 PM

Today some other toys from the UK arrived:

Full silicone coolant hose kit:

XR2 · 24-02-2007, 11:53 AM

After 9 weeks of waiting I finally got my new steering wheel this week:

And I bought a new water pump to fit the new coolant hoses and some new parts for the gear linkage:

XR2 · 04-04-2007, 09:45 PM

Today we tested the injection system and some of the sensors

XR2 · 21-04-2007, 08:53 PM

Painted the gear lever linkage today

XR2 · 30-04-2007, 08:07 PM

Probably the last two pictures ever of a dizzy in this engine bay:

cleaned, degreased and primed the mounting plate for the RS1600i twin coils and the XR3i injection rail

... and painted them in silver

On these three pictures you can see the differences between the gear lever linkages. Red one = 83- 86, other one is 86 -

I also emptied the cooling system, took off the dizzy, the manifold and the K-Jetronic wiring loom today

XR2 · 01-05-2007, 04:11 PM

Today I took the whole K-Jetronic out of the car, also the ignition and K-Jet wiring loom, all of the coolant hoses so that there's just the bare engine left:

XR2 · 05-05-2007, 07:37 PM

Started to sort out the trijekt wiring loom

Munch · 05-05-2007, 08:18 PM

Such a cool car!

XR2 · 05-05-2007, 09:26 PM

Thanks. Can't wait now until it's finished. I hope it will run in about two weeks!

XR2 · 06-05-2007, 07:28 PM

Finished the gear lever linkage today

There's a hole in my bucket... err... in my bulkhead

Fitted the RS1600i twin coils and some of the blue silicone hoses

EscortMk4Zetec · 06-05-2007, 09:09 PM

Looks good. Keen on seeing this car again at german meetings.

XR2 · 06-05-2007, 09:15 PM

I hope we can finish it in time!

XR2 · 10-05-2007, 07:42 PM

Did some work on the engine bay the last days

The fuses for the twin coils, the lambda sender, the trijekt and the relays for fuel pump and lambda heating.

I'll make a better photo of these tomorrow!

I also fitted the gear lever linkage and put one seat back into the car. Tomorrow I want to finish all of the wiring inside the car, and on saturday the wiring for the engine bay...

XR2 · 12-05-2007, 06:24 PM

Modded the upper part of the airbox

OT-Sender was too big for Fiesta engine bay!!!

Drilled a hole into the pulley

... to center the toothed pulley for the OT-Sender

XR2 · 16-05-2007, 09:19 PM

The OT-Sender was quite a pain in the arse to fit... we had to take out the upper engine mount and drop the engine to put the two pulleys and the longer screw in

Fitted all of the blue silicone hoses today. You also can see that the trijekt engine loom is now in position:

Munch · 16-05-2007, 09:39 PM

good work mate

GINGExR2 T · 16-05-2007, 09:46 PM

looking good mate, like the sensor wheel

XR2 · 16-05-2007, 09:51 PM

Quote:

Originally Posted by GINGExR2 T

looking good mate, like the sensor wheel

Burton sells this full CVH kit. Might fit an Escort better!?

XR2 · 18-05-2007, 09:25 PM

Made a new fuse box for the twin coils, the lambda sender, the management and for the fuel pump. The old ones didn't work as I expected...

Trijekt works but I don't get a signal from my OT sender. Have to sort that out tomorrow...

XR2 · 20-05-2007, 07:00 PM

Nearly burned down the car yesterday

... and the OT sender still didn't work. I was so annoyed I just wanted to throw the whole trijekt out and put the K-Jetronic and the dizzy back in!!!

Today I slept long and didn't do anyting until four o'clock.

I started to wire up the instruments

Then my friend came to look after the OT-sender. I don't know why but it works now. I'll renew that burned cable and try to put al sensors in tomorrow!

Inlet manifold with throttle body and TPS

I'll have to do the wiring once again

AGAR-COSWORTH · 20-05-2007, 10:32 PM

I hate wiring but it looks like your doing a great job (minor set-back aside) so far!

XR2 · 21-05-2007, 11:32 AM

Made a bracket for the idle control valve today. This will be screwed onto the bulkhead near the brake servo

XR2 · 22-05-2007, 07:32 PM

The EFI injection rail fitted to the RSi inlet manifold:

XR2 · 22-05-2007, 07:39 PM

Painted the brackets for the fuel rail and the adaptor plate for the MFI manifold

changed that burned cable

and proceeded work on the wiring loom

finished

Mr.T · 23-05-2007, 10:10 AM

NIce work

Looks sweet.

24-09-2006, 08:49 PM	#122
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Sure. You can find the same story there The steering angle limiter limits the steering angle I fitted a 1.1 steering and this needs the limiter that it can be used with the wider wheels. XR2 has it fittet standard, but can't be used with the 1.1 one. This is why I bought the Ford RS part __________________ click> The story of the rebuild <click Road trip Great Britain

24-09-2006, 09:03 PM	#123
Fiecos Dan PassionFord Post Whore!! Garage is empty, add now Trader Score: (0) Join Date: Oct 2003 Location: S/E Kent, Thanet Posts: 4,804 Rep Power: 13	i meant, how is it fitted, any pic's?? __________________ 2004 Yamaha R1 track/road bike, and Fiecos still in bits. Cossie 11.1@124mph, 0-60@3.04 - xr2tt 13.6@100mph

24-09-2006, 09:15 PM	#125
Fiecos Dan PassionFord Post Whore!! Garage is empty, add now Trader Score: (0) Join Date: Oct 2003 Location: S/E Kent, Thanet Posts: 4,804 Rep Power: 13	Yes please. __________________ 2004 Yamaha R1 track/road bike, and Fiecos still in bits. Cossie 11.1@124mph, 0-60@3.04 - xr2tt 13.6@100mph

13-10-2006, 04:20 PM	#126
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	__________________ click> The story of the rebuild <click Road trip Great Britain

30-10-2006, 09:26 PM	#127
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Bought some new gauges: __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:18 PM.

30-12-2006, 04:54 PM	#128
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	My christmas present for the little bastard: Trijekt. A self-learning and freely programmable ignition and injection management system __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:18 PM.

21-01-2007, 04:39 PM	#129
EscortMk4Zetec German Escort Mk4 Driver Garage is empty, add now Trader Score: (0) Join Date: Aug 2006 Location: Munich, Germany Posts: 52 Rep Power: 6	why do you change the management ? No more K-Jet ?

21-01-2007, 05:57 PM	#130
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	For more powääääääärrrrrr! __________________ click> The story of the rebuild <click Road trip Great Britain

21-01-2007, 08:51 PM	#131
Alan s1 PassionFord Post Whore!! Garage is empty, add now Trader Score: (0) Join Date: Apr 2004 Location: oxfordshire/berkshire Posts: 7,060 Rep Power: 15	Very good read just read the whole thead Great work __________________ Life should not be a journey to the grave with the intention of arriving safely in an attractive and well preserved body, but rather to skid in sideways, chocolate in one hand, champagne in the other, body thoroughly used up, totally worn out and screaming WOO HOO what a ride! Please Note ; My spelling is Inteasting (Truth is its CRAP )

21-01-2007, 11:26 PM	#132
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Thanks. I'll keep you all updated when we mod the throttle body, the inlet manifold and fit the CPS and the RSi twin coils to the engine __________________ click> The story of the rebuild <click Road trip Great Britain

22-01-2007, 09:51 AM	#133
NEEDFORSPEED PassionFord Post Troll Garage is empty, add now Trader Score: (0) Join Date: Mar 2006 Location: st.annes, blackpool Posts: 2,982 Rep Power: 8	where is this management from? any links? cheers __________________ [CLICK TO SEE MY SAPH RESTO!! http://www.passionford.com/forum/viewtopic.php?t=240033

22-01-2007, 05:42 PM	#134
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	www.trijekt.com www.trijekt.de __________________ click> The story of the rebuild <click Road trip Great Britain

29-01-2007, 05:12 PM	#135
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Today my order from Burton arrived; a cranc tdc trigger kit __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:18 PM.

14-02-2007, 02:51 PM	#136
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Today some other toys from the UK arrived: Full silicone coolant hose kit: __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:19 PM.

24-02-2007, 11:53 AM	#137
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	After 9 weeks of waiting I finally got my new steering wheel this week: And I bought a new water pump to fit the new coolant hoses and some new parts for the gear linkage: __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:19 PM.

04-04-2007, 09:45 PM	#138
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Today we tested the injection system and some of the sensors __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:20 PM.

21-04-2007, 08:53 PM	#139
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Painted the gear lever linkage today __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:20 PM.

30-04-2007, 08:07 PM	#140
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Probably the last two pictures ever of a dizzy in this engine bay: cleaned, degreased and primed the mounting plate for the RS1600i twin coils and the XR3i injection rail ... and painted them in silver On these three pictures you can see the differences between the gear lever linkages. Red one = 83- 86, other one is 86 - I also emptied the cooling system, took off the dizzy, the manifold and the K-Jetronic wiring loom today __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:22 PM.

01-05-2007, 04:11 PM	#141
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Today I took the whole K-Jetronic out of the car, also the ignition and K-Jet wiring loom, all of the coolant hoses so that there's just the bare engine left: __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:24 PM.

05-05-2007, 07:37 PM	#142
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Started to sort out the trijekt wiring loom __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:24 PM.

05-05-2007, 08:18 PM	#143
Munch Mr. Sparkle! Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Wiltshire - swindon Posts: 12,687 Rep Power: 19	Such a cool car! __________________ CHEERS, LEE Onslow Loves COD! Arguing on the internet is like racing in an impreza, even if you win, you're still a twat.

05-05-2007, 09:26 PM	#144
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Thanks. Can't wait now until it's finished. I hope it will run in about two weeks! __________________ click> The story of the rebuild <click Road trip Great Britain

06-05-2007, 07:28 PM	#145
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Finished the gear lever linkage today There's a hole in my bucket... err... in my bulkhead Fitted the RS1600i twin coils and some of the blue silicone hoses __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:25 PM.

06-05-2007, 09:09 PM	#146
EscortMk4Zetec German Escort Mk4 Driver Garage is empty, add now Trader Score: (0) Join Date: Aug 2006 Location: Munich, Germany Posts: 52 Rep Power: 6	Looks good. Keen on seeing this car again at german meetings.

06-05-2007, 09:15 PM	#147
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	I hope we can finish it in time! __________________ click> The story of the rebuild <click Road trip Great Britain

10-05-2007, 07:42 PM	#148
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Did some work on the engine bay the last days The fuses for the twin coils, the lambda sender, the trijekt and the relays for fuel pump and lambda heating. I'll make a better photo of these tomorrow! I also fitted the gear lever linkage and put one seat back into the car. Tomorrow I want to finish all of the wiring inside the car, and on saturday the wiring for the engine bay... __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:25 PM.

12-05-2007, 06:24 PM	#149
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Modded the upper part of the airbox OT-Sender was too big for Fiesta engine bay!!! Drilled a hole into the pulley ... to center the toothed pulley for the OT-Sender __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:25 PM.

16-05-2007, 09:19 PM	#150
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	The OT-Sender was quite a pain in the arse to fit... we had to take out the upper engine mount and drop the engine to put the two pulleys and the longer screw in Fitted all of the blue silicone hoses today. You also can see that the trijekt engine loom is now in position: __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:26 PM.

16-05-2007, 09:39 PM	#151
Munch Mr. Sparkle! Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Wiltshire - swindon Posts: 12,687 Rep Power: 19	good work mate __________________ CHEERS, LEE Onslow Loves COD! Arguing on the internet is like racing in an impreza, even if you win, you're still a twat.

16-05-2007, 09:46 PM	#152
GINGExR2 T Too many posts.. I need a life!! Garage is empty, add now Trader Score: (0) Join Date: May 2003 Posts: 991 Rep Power: 9	looking good mate, like the sensor wheel __________________ Balls to it, function over form is the way forward for the XR2Turbo, Track days are to much fun Wii Mario Kart ID 4425-2043-5844

18-05-2007, 09:25 PM	#154
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Made a new fuse box for the twin coils, the lambda sender, the management and for the fuel pump. The old ones didn't work as I expected... Trijekt works but I don't get a signal from my OT sender. Have to sort that out tomorrow... __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:26 PM.

20-05-2007, 07:00 PM	#155
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Nearly burned down the car yesterday ... and the OT sender still didn't work. I was so annoyed I just wanted to throw the whole trijekt out and put the K-Jetronic and the dizzy back in!!! Today I slept long and didn't do anyting until four o'clock. I started to wire up the instruments Then my friend came to look after the OT-sender. I don't know why but it works now. I'll renew that burned cable and try to put al sensors in tomorrow! Inlet manifold with throttle body and TPS I'll have to do the wiring once again __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:26 PM.

20-05-2007, 10:32 PM	#156
AGAR-COSWORTH Redumbdancy Garage is empty, add now Trader Score: (0) Join Date: May 2004 Location: Aberdeen / Glasgow Posts: 4,621 Rep Power: 12	I hate wiring but it looks like your doing a great job (minor set-back aside) so far! __________________ Mk4 Golf GTI Anniversary - No. 1268

21-05-2007, 11:32 AM	#157
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	Made a bracket for the idle control valve today. This will be screwed onto the bulkhead near the brake servo __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:28 PM.

22-05-2007, 07:32 PM	#158
XR2 Insane Bavarian Garage is empty, add now Trader Score: (0) Join Date: Nov 2005 Location: Upper Bavaria (GER) Posts: 1,268 Rep Power: 8	The EFI injection rail fitted to the RSi inlet manifold: __________________ click> The story of the rebuild <click Road trip Great Britain Last edited by XR2; 24-07-2010 at 12:28 PM.