1400 Ka Rally Build
#1
15000
Thread Starter
1400 Ka Rally Build
Hi,
I currently drive in the British Junior Rally Championship for 14-17 year olds. Although I'm only 15 at the moment, the time has come to start thinking about building a car for when I turn 17. As we can't afford to spend a load of money on a car in one big chunk, we decided to start building one now to spread the cost over the next year and a bit. Anyway, picked this up yesterday, it will be stripped to a bare shell and built back up with a 1400 Zetec Engine for BTRDA 1400S. Bear with me as progress will be steady
Thanks
Tommi
I currently drive in the British Junior Rally Championship for 14-17 year olds. Although I'm only 15 at the moment, the time has come to start thinking about building a car for when I turn 17. As we can't afford to spend a load of money on a car in one big chunk, we decided to start building one now to spread the cost over the next year and a bit. Anyway, picked this up yesterday, it will be stripped to a bare shell and built back up with a 1400 Zetec Engine for BTRDA 1400S. Bear with me as progress will be steady
Thanks
Tommi
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tommimeadows (08-03-2015)
#6
10K+ Poster!!
Great little project, these do seem to make very good rally cars. Got a spec in mind for it? Keep us updated.
#7
15000
Thread Starter
Hi,
Unsure of detailed spec yet, going to convert it to LHD. Probably wont run with throttle bodies for my first season whilst I get to grips with a new car and going into the forest for my first time. Proflex suspension, Cybox custom made exhaust system - they made one for the micra and had some great power gains.
Any advice would be much appreciated, what brake upgrades are available whilst keeping 14 inch rims? Thinking of getting the Custom Cages 2004 int weld in cage, has anybody bought from them and recommend them or not?
Thanks
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#8
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Guess brakes would depend on your budget, plenty of 4pot kits available from the likes of wildwood or AP racing. Believe custom cages to have a good reputation, so you should be ok there.
#9
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Awesome.
I don't know if you know a chap called Miles Johnston he has been on the rally scene for years.
He has a LHD completely solid brand new shell from the original KA championship days.
I don't have his number im afraid maybe some use to you that's all
I don't know if you know a chap called Miles Johnston he has been on the rally scene for years.
He has a LHD completely solid brand new shell from the original KA championship days.
I don't have his number im afraid maybe some use to you that's all
#10
15000
Thread Starter
Alright,
I think I've heard of him but I don't know him personally. We are going to swap this shell over to lhd once it's a bare shell, we've got an LHD dashboard and rack sorted already.
Not been able to touch the Ka yet been flat out getting the micra ready for next weekend at Anglesey in between school work.
Here's the micra which is also LHD:
More updates soon
Tommi
#11
PassionFord Post Whore!!
I've heard custom cages are custom because not one cage is the same lol, a bitch to fit. Safe bet is always safety devices if they do them for the KA more than likely.
#12
15000
Thread Starter
Safety Devices do a cage for the Ka but it's bolt in and we want a weld in unfortunately, cheers though
#13
15000
Thread Starter
Main focus has been the juniors as it was round 2 last weekend, sadly a broken driveshaft led to an early bath.
I am now in my Easter break and have 2 weeks off school. I spent the past 2 days making some room in the shed to put the Ka in, and tomorrow I'll start the strip down. Picture of the car tucked away.
I am now in my Easter break and have 2 weeks off school. I spent the past 2 days making some room in the shed to put the Ka in, and tomorrow I'll start the strip down. Picture of the car tucked away.
#14
10K+ Poster!!
I am so jealous of your shed! Would love a place like that to work on cars, all I have is a rough concrete driveway
#15
15000
Thread Starter
#16
15000
Thread Starter
Start the strip down today, all interior now out bar the dash which I'm going to make a start on after some food.
Airbag out
Wheel off
As I said I will go out after tea and get the steering column off to make a start on the dash.
Cheers
Airbag out
Wheel off
As I said I will go out after tea and get the steering column off to make a start on the dash.
Cheers
#20
15000
Thread Starter
Been working away on my own for the past couple of weeks, trying to balance time in the garage with school work etc
Quite happy with the progress considering I've done it all by myself so far. The engine and box are coming out next weekend all being well. So many wires !
Quite happy with the progress considering I've done it all by myself so far. The engine and box are coming out next weekend all being well. So many wires !
#22
10K+ Poster!!
Getting there!
#25
15000
Thread Starter
Been working hard in my spare time engine and box out along with lots of other little bits, started getting rid of sound proofing.
Soon will be ready for the cage ! Hoping all the grazed knuckles will pay off
Soon will be ready for the cage ! Hoping all the grazed knuckles will pay off
#28
Ford KA 1.7 Vct, soon...
Looks great so far mate, bet junior rallying its mad fun. Depending on your budget there are some great cheaper mods for the KA:
You can use the Mondeo V6 300mm brakes, the linkage from a Puma is a great upgrade as its much more direct and shorter shift and then you could go front and rear wheel spacers with longer studs then some wider 16's to fit over the brakes
Good luck
You can use the Mondeo V6 300mm brakes, the linkage from a Puma is a great upgrade as its much more direct and shorter shift and then you could go front and rear wheel spacers with longer studs then some wider 16's to fit over the brakes
Good luck
#29
15000
Thread Starter
Cheers guys, much appreciated and thanks for the advice.
Rear beam off and radiator out, more sound deadening removed from inside
Thinking of doing rear disc conversion at the back, has anyone done this before? Hate working with drums, thinking of a proper set up at the front 4pot tarox calipers and 300mm discs, then rears just standard disc set up from a fiesta St or something? What do you think?
Also just looking and sportkas have nearly 2 inch wider track at the front than standard models like mine. What do I need to convert mine to this hubs shafts etc?
Thanks
Rear beam off and radiator out, more sound deadening removed from inside
Thinking of doing rear disc conversion at the back, has anyone done this before? Hate working with drums, thinking of a proper set up at the front 4pot tarox calipers and 300mm discs, then rears just standard disc set up from a fiesta St or something? What do you think?
Also just looking and sportkas have nearly 2 inch wider track at the front than standard models like mine. What do I need to convert mine to this hubs shafts etc?
Thanks
#30
15000
Thread Starter
Well good day today there's not a single bolt left on the car
Going to have it dipped as there is a local place that do it quite cheap, then the cage can go in. Only bad thing is now it gets a bit expensive
Here's some pictures of how it stands now
Going to have it dipped as there is a local place that do it quite cheap, then the cage can go in. Only bad thing is now it gets a bit expensive
Here's some pictures of how it stands now
#31
10K+ Poster!!
Christ that was a lot of wiring! Its getting there with you, if you want to do BTRDA then I'm afraid you'll probably have to spend a lot of money, the front runners in that class run 200bhp and sequential gearboxes! Mad I know!
#32
15000
Thread Starter
Hi guys sorry it's been a long time, been busy on the micra and trying to get some money together for the Ka! Got my first podium last weekend at Weeton in the micra
Anyway here's the Ka, ready to go for acid dipping, seam welding, full weld in cage, seat rails and sill stands during the week. Probably won't have it back for a month or so. Then we are going to do some other fab work on it, strut tops etc... Also a question what do people reckon to OBP pedal boxes? Tempted to order the floor mounted one, but need to get it soon so that I can get the seat rails positioned right for it
Cheers
Anyway here's the Ka, ready to go for acid dipping, seam welding, full weld in cage, seat rails and sill stands during the week. Probably won't have it back for a month or so. Then we are going to do some other fab work on it, strut tops etc... Also a question what do people reckon to OBP pedal boxes? Tempted to order the floor mounted one, but need to get it soon so that I can get the seat rails positioned right for it
Cheers
#33
Good progress so far! I've got a pair of mintex 300mm focus st170 discs and mondeo calipers with mintex pads (all brand new bar the calipers) you could have for Ł100?? They bolt straight on iirc as I had them on mine but my wheels were too small so they came straight back off
As far as the back end goes, I wanted to go disc conversion myself but was warned against it as a few of the lads on the Ka forum had tried it on track cars and even with a bias controller it was too much with how light the Kas are. I'm gonna go for the drums off a puma or focus etc I think.
Where is it you're having the shell dipped? Do they coat it again as well or is it just the acid dip?
Let us know how you get on with the roll cage, think I'm just gonna go for the safety devices bolt in one so I can sell it when I inevitably get bored
As far as the back end goes, I wanted to go disc conversion myself but was warned against it as a few of the lads on the Ka forum had tried it on track cars and even with a bias controller it was too much with how light the Kas are. I'm gonna go for the drums off a puma or focus etc I think.
Where is it you're having the shell dipped? Do they coat it again as well or is it just the acid dip?
Let us know how you get on with the roll cage, think I'm just gonna go for the safety devices bolt in one so I can sell it when I inevitably get bored
#34
Hi guys sorry it's been a long time, been busy on the micra and trying to get some money together for the Ka! Got my first podium last weekend at Weeton in the micra
Anyway here's the Ka, ready to go for acid dipping, seam welding, full weld in cage, seat rails and sill stands during the week. Probably won't have it back for a month or so. Then we are going to do some other fab work on it, strut tops etc... Also a question what do people reckon to OBP pedal boxes? Tempted to order the floor mounted one, but need to get it soon so that I can get the seat rails positioned right for it
Cheers
Anyway here's the Ka, ready to go for acid dipping, seam welding, full weld in cage, seat rails and sill stands during the week. Probably won't have it back for a month or so. Then we are going to do some other fab work on it, strut tops etc... Also a question what do people reckon to OBP pedal boxes? Tempted to order the floor mounted one, but need to get it soon so that I can get the seat rails positioned right for it
Cheers
you get what you pay for
ap or tilton
#38
15000
Thread Starter
#39
15000
Thread Starter
Solid mate!! Only thing is I am fitting a new rear quarter panel on the right side as it was dented quite badly, Cat C write off which is why I managed to get it cheap. But no rust other than a tiny bit of bubbling round the petrol cap which has cleaned off nicely in the acid.
#40
15000
Thread Starter
Hi another small update nothing exciting, but I've been collecting all the bits I need to convert the car to left hand drive when it comes back from having the roll cage fitted. I've got everything I need now
I'll flock the dash and all small details like that but I need to cut it to fit around the cage first. Hoping I'll have the car back soon!
Thanks
I'll flock the dash and all small details like that but I need to cut it to fit around the cage first. Hoping I'll have the car back soon!
Thanks