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Desert storm isn't dead...engine & box in

Old 04-02-2015, 06:24 PM
  #41  
xr2john
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Just came across this old of thread on google don't know if you've seen it rog


https://passionford.com/forum/genera...-days-and.html
Old 04-02-2015, 07:28 PM
  #42  
jason_nike
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Great project, good to see an iconic car will live again
Old 05-02-2015, 05:43 PM
  #43  
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Picked up some rear suspension parts today which were away being powder coated, still a lot to do but it's a start.

Look much better in satin black as opposed to "flaky rust brown".







After doing that I dropped in past the bodyshop to see what was happening with the shell.

Rear quarters sorted after I had to smash out the deadlocks, I totally bashed in the passenger side, so I'm glad it looks normal again.






Some random photos of it being worked on.... Doors are of course off and will be done separately.



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Last edited by rog; 05-02-2015 at 05:45 PM.
Old 06-02-2015, 03:41 PM
  #44  
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Love it, really looking forward to seeing this come together
Old 06-02-2015, 07:25 PM
  #45  
costina
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They need to tidy up.
Old 06-02-2015, 08:42 PM
  #46  
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Is that the body shop down from Marshall trailers?

I seen you got your silver saph done there as I used to pass it going to work.

I guess it's a good bodyshop?
Old 07-02-2015, 02:43 PM
  #47  
rog
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Haha yeah you're right, lots going on!

They are a good body shop, just take their time which is sometimes frustrating, but everywhere you go you'll always get someone that had a bad experience, so sometimes it's best not to get too caught up in all the hearsay.
Old 07-02-2015, 08:43 PM
  #48  
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Does it cost a fortune to get the parts powder coated.
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Old 07-02-2015, 09:19 PM
  #49  
rog
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Not bad, Ł120 for the bits in the pic, a lot more needing to be done. More expensive if a different colour. I know people that can do it cheaper, but would have to wait a bit longer and I'm impatient at the best of times.
Old 09-02-2015, 06:46 PM
  #50  
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Some updated pics, the last i'll post for a while.
The car is now solid, inner and outer sills have been welded on, the floor was in good condition otherwise, apart from a couple of the seat mounts needing attention and the louvers cut out and replaced with sheet metal, so there's no rot there now at all.
The pics below show areas which still need some work. The first phase of the resto was really just an exercise to identify where the rust was, and expose everything, before it's all tidied up.

Looks like someone got carried away with the filler....











The rear doors will be repaired, the fronts are standard sierra items, but don't seem nearly as bad as the rear. Fronts haven't been buffed down yet, but if there's rot it's easier just to get replacements, but they look ok so far.

















Rusty strut




Now non rusty...

Old 09-02-2015, 06:53 PM
  #51  
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Great progress Rog I wish I got it when tony offered it me now
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Old 10-02-2015, 09:17 AM
  #52  
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It's coming on, perhaps doesn't look great at the moment but I guess it's progress all the same. Next time I see it I'm hoping all the rust is completely gone, then it's time to worry about paint. Most if not all of it will have to be brought back to bare metal because of the poor condition it's in, and with the amount of filler previously used to smooth off the metal work it will take a lot longer than usual to do.

The front wings look good but when the metal was exposed it was glaringly obvious it hadn't been finished very well and they'd used wads of filler to smooth it off instead of running better welds and grinding it off in the first place. It's actually quite nice to see how they made the wings though, it appears to be saph top and bottom parts on the wing, with the middle chopped out and an escos flared section welded in between from what we can work out.
Old 10-02-2015, 09:43 AM
  #53  
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Nice work there, good to see it come along. It was always going to have a fair amount of filler in it, wouldn't be concerned about it.
Old 10-02-2015, 09:50 AM
  #54  
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Thanks, I was a bit dubious at first about it but you're right, it would be near impossible to have a good finish without being slightly generous with the filler, it's not like they are factory panels, and things have moved on a lot since it was built, but I'm by no means a bodywork expert.... I wish I was as it would be a lot cheaper!
Old 10-02-2015, 10:12 AM
  #55  
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Hats off to you Rog as this is one of those cars that really is worth going to this length for as it is truly a iconic car in the ford scene
Old 10-02-2015, 04:36 PM
  #56  
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Great progress Rog, i actually like the car/project especially after seeing the feature pics, it will get there slowly nothing a bit of fresh metal and a mig cant fix!

Once i get my Escos home end of month i will do a resto also

One thing, i would have your drive flange face machined flat to rid the powder coating on the face
Old 10-02-2015, 07:42 PM
  #57  
xr2john
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Nice progress rog
Old 10-02-2015, 07:58 PM
  #58  
gjh
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Its getting there! Making good progress with it.
Old 11-02-2015, 12:11 PM
  #59  
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Bloody hell thats some bodge/filler. Top work though matey.
Old 11-02-2015, 01:44 PM
  #60  
jaiscossie
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Good on you for saving her mate your a brave man lol, what colour are you doing it? will it be the same blue or a different colour?
Old 11-02-2015, 07:13 PM
  #61  
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Holy crap! They musta used a fair few tins of filler there! Wouldn't mind a look at it next time am down your way Rog?
Old 11-02-2015, 08:04 PM
  #62  
costina
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Whats that sticker on the back?

Powered by mancock race engines😂
Old 11-02-2015, 10:01 PM
  #63  
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Tony was mannock race engines as well as turbo systems
Old 12-02-2015, 02:57 AM
  #64  
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Personally I like the small stickers, I might put some back on but don't want to lie, so might have to source a better engine for it......

Anyone is welcome to come and have a look at it, just pm me and come with me next time I go and see it (not sure when that will be exactly) since I'm not in the uk at the moment, but will be back on 12th March.

Colour will be done the same, I really like it, did toy with black for a couple of weeks but changed my mind. It will be getting different wheels , just need to order them once I confirm what size I can get away with.

Cheers for the tip Bob, they weren't actually supposed to paint that bit lol, I also have to get the paint out before pressing in the new bearings in the trailing arms as well....still better than rusty ones I suppose! Can't wait to see your escos, sounds like a nice car!

Last edited by rog; 12-02-2015 at 07:13 AM.
Old 12-02-2015, 10:10 AM
  #65  
costina
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Originally Posted by Jay,
Tony was mannock race engines as well as turbo systems
well that joke was wasted on you😢
Old 12-02-2015, 10:26 AM
  #66  
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Originally Posted by costina
well that joke was wasted on you😢
Okay just read it again I was tired when I posted my reply honest Guv
Old 12-02-2015, 11:08 AM
  #67  
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Great project mate doing it right aswell will keep up on this
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Old 14-02-2015, 07:57 PM
  #68  
andy888
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well done mate
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Old 15-02-2015, 10:05 AM
  #69  
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Great to see this being saved Looking forward to more updates!
Old 15-02-2015, 02:15 PM
  #70  
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your getting stuck into it rog fair play ,will be awesome to see it back on the road again
Old 15-02-2015, 02:20 PM
  #71  
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Originally Posted by rog
Personally I like the small stickers, I might put some back on but don't want to lie, so might have to source a better engine for it......

Anyone is welcome to come and have a look at it, just pm me and come with me next time I go and see it (not sure when that will be exactly) since I'm not in the uk at the moment, but will be back on 12th March.

Colour will be done the same, I really like it, did toy with black for a couple of weeks but changed my mind. It will be getting different wheels , just need to order them once I confirm what size I can get away with.

Cheers for the tip Bob, they weren't actually supposed to paint that bit lol, I also have to get the paint out before pressing in the new bearings in the trailing arms as well....still better than rusty ones I suppose! Can't wait to see your escos, sounds like a nice car!
if you want rondels on it again I'll sell mine as I want some new style th's
Old 16-02-2015, 10:09 PM
  #72  
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Originally Posted by rog
Personally I like the small stickers, I might put some back on but don't want to lie, so might have to source a better engine for it......

Anyone is welcome to come and have a look at it, just pm me and come with me next time I go and see it (not sure when that will be exactly) since I'm not in the uk at the moment, but will be back on 12th March.

Colour will be done the same, I really like it, did toy with black for a couple of weeks but changed my mind. It will be getting different wheels , just need to order them once I confirm what size I can get away with.

Cheers for the tip Bob, they weren't actually supposed to paint that bit lol, I also have to get the paint out before pressing in the new bearings in the trailing arms as well....still better than rusty ones I suppose! Can't wait to see your escos, sounds like a nice car!
Nice one Rog. I'll let you know next time am down.
Old 17-02-2015, 11:37 AM
  #73  
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Remember this from years ago, thought it was a fibreglass kit!?

Glad to see it's being brought back to its original self!
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Old 17-02-2015, 01:02 PM
  #74  
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Thanks for the comments, always nice to get some encouragement!

Here are some photos I woke up to this morning that were sent to me, things are progressing bit by bit, looks like they've probably had to use a chisel to get all that filler off!
You can also see what I mentioned earlier regards the front wings, the welds are very messy so all that will be sorted out too.

I have access to set of Rondells just now, but thanks anyway, will be in touch if things change but at the moment i'll likely be putting on TH2's or some kind of comp wheel, not any kind of MO though as I've never really been a big fan of them.

















Last edited by rog; 17-02-2015 at 01:10 PM.
Old 17-02-2015, 01:37 PM
  #75  
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That is a shitload of filler! Bit more than just a skim....
Old 17-02-2015, 03:24 PM
  #76  
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Coming along nicely, for me it needs to go back to its former glory and wear rondells
Old 17-02-2015, 04:34 PM
  #77  
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Originally Posted by maxest
Coming along nicely, for me it needs to go back to its former glory and wear rondells
What he says and 550 BHP oh and im not paying
Old 17-02-2015, 04:46 PM
  #78  
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Didn't realise it was the same car as the std tiger striped one!? Yeh, der....!!

Would of thought a Tarcal strutbrace would of been easier to come across...
Old 18-02-2015, 08:23 AM
  #79  
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Yeah got to be on Rondells with at least 500 horsepower. Anything less and you haven't done the job properly
Old 18-02-2015, 08:51 AM
  #80  
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Its getting there slowly. It defo needd alot of bodywork doing to it.

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