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My New M.A.D Escort Cosworth

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Old 14-11-2014, 09:00 PM
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800bhp
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Default My New M.A.D Escort Cosworth

Hi all been registered couple of years but never really been on here. Been on the look out for a Escort Cosworth for some time. Heres what I bought few months back. Hope you like the progress

First off big thanks to Mark Shead of M.A Developments for getting me in contact with the previous owner.

As many will know i've been on the look out for a cossie for some time. Some nice cars offered some not so nice.

Decided to bite the bullet get it bought sell the Evo 9. Right move only time will tell .

Heres a quick spec of my car & why I think when done will not be a wrong move.

Mallard green
34k full history
3 previous
Original paint (apart from front bumper & bonnet)
Original underseal still in very good condition

Engine Spec
M.A.D Engine rebuilt 2k ago
M.A.D Spec Cams
ISKY Valve Springs
25mm Ported Head
Studded Block
Group A Bolts
Group A Oil pump
Multi Layer Head Gasket
Baffled Sump
Balanced & Engine Line Bored
Spec-R Breather Sysytem
Spec-R Alloy Header Tank
Spec-R Water Swirl Pot
WRC Inlet Manifold
Waste Spark Ignition Kit
8 Green Injectors
Konis
Leda Springs
Pro Alloy Intercooler
Pro Alloy Rad
Autronics ECU
GT30 Turbo
Oplinger Gearkit
AP Racing 362mm Big Brake Kit
Plated Front Diff
AP 6 Paddle Clutch
Full Polybushed
Some other parts which I cant remember off the top of my head

The mods that are on there way
EFR 7670 Integrated Turbo
3" Custom Made Turbo Back Exhaust
Spec-R Inter-cooler
Spec-R Power Steering Tank
Spec-R Fuel Swirl Tank
Hart Plenum
M.A.D Spec Twinscroll Manifold (Zircotec coating)
3.9 Drop Gear & Diff
B.A.D COILOVERS M.A.D Spec
Ahmed Bayjoo rear beam
Stack Gauges x6
Stack Shift Light
Twin 52mm Pillar Pod
Roose Black Silicone Hoses
Walbro 450 In Tank Fuel Pump
Bosch 044 Fuel Pump
New brake lines, gaskets ect
Front Strut Brace
Along with some cosmetic changes

Once all parts are here will be dropped to M.A.D to strip of the drivetrain then take it to Beenham Body Shop in Reading to powder coat underside parts and underseal and waxoil cavity's. Paint rear spoilers il be taking pics of every step of the progress.

Back to M.A.D get it put back together next step is the engine bay. Looking to go Carbon bits and swap the blue samco hoses to black samco hoses and get the polished parts powered coated black.

This is how it was when I first bought it. Change of wheels, lights have been done since and a few parts been bought. Car is at M.A.D from this Monday gone and getting all the above done.













Last edited by 800bhp; 11-05-2015 at 09:08 PM.
Old 14-11-2014, 09:06 PM
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Focosmitch
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Very nice spec, any more pics of car? Mine will be going to mark for some MAD magic!!
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Old 14-11-2014, 09:10 PM
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Originally Posted by Focosmitch
Very nice spec, any more pics of car? Mine will be going to mark for some MAD magic!!

Cheers. Im getting them on right now there will be a few just getting use to the way it works on uploading pics
Old 14-11-2014, 09:11 PM
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Very nice, car will be awesome with the new spec
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Old 14-11-2014, 09:21 PM
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First off was to get the alarm sorted had the old alarm taken out & have a new alarm installed thanks to Rakesh for sorting it for me.






Went for the TH1882's got the decals to have fitted in matt grey








Last edited by 800bhp; 07-05-2015 at 07:16 AM.
Old 14-11-2014, 09:25 PM
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Transformed the car
Old 14-11-2014, 09:35 PM
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800bhp
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Got Rs500 grills & ducts to fit ambers front & sides, Nomands, Standard headlights and few more parts probably stick with clears Rs500 grills and Nomands for now.



Fiber Glass replacement splitter not as chunky as the original. But the original is way to mint to leave on and I don't fancy getting it damage.

Old 14-11-2014, 09:40 PM
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Looks so much nicer on the new wheels!!
Old 14-11-2014, 09:40 PM
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M.A.D spec manifold ready for Zircotec Coating








Manifold Zircotec coated.

Old 14-11-2014, 09:43 PM
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EFR 7670



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Old 14-11-2014, 09:47 PM
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Ahmed Bajoo rear beam this will be cleaned up and painted before it is fitted.



BLACK ART DESIGN COILOVERS M.A.D SPEC

Old 14-11-2014, 09:49 PM
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Looks so much better with them wheels on it! Really nice car
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Old 14-11-2014, 09:52 PM
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Hart plenum



STACK 52mm Gauges sorted thanks to Mike Rainbird
AFR still to get going for STACK 52mm 1.

Old 14-11-2014, 09:57 PM
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Loaded on to be dropped off to M.A.D swapped out the standard rear ligts for the Normands



Old 14-11-2014, 10:00 PM
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Started to get engine bay stuff ordered few bits left yet. Weld joins to polished out and have the cover carbon dipped
Crackle paint and carbon dipping for engine bay to be done by Rich @ RG Motorsport.

Old 14-11-2014, 10:06 PM
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Big thanks to AGAR off the Escort Cosworth Forum for sending me a copy of the Cossie featured back in April 2004







Old 14-11-2014, 10:14 PM
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French magazines feature good few years back.

Old 14-11-2014, 10:19 PM
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UPDATES to follow in afew weeks
Old 14-11-2014, 11:11 PM
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The new wheels are so perfect!
Old 15-11-2014, 10:19 AM
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Cyril Boltons old car. This car will have been looked after as Cyril is older


than me if that's possible . Remember that French mag shoot it featured This car , mine & Paul Johnston Fiesta. It was back in February 2006.
I still have the mag Name:  white_zpsefbaa07b.jpg
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Old 15-11-2014, 11:27 AM
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gjh
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Nice looking car! I still have the issue of Performance ford it was in. Looks like you have some serious plans for it too.
Old 15-11-2014, 01:22 PM
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Lovely car and probably my perfect spec. Is the oppliger std ratio or close ratio?
Old 15-11-2014, 01:48 PM
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Originally Posted by gjh
Nice looking car! I still have the issue of Performance ford it was in. Looks like you have some serious plans for it too.


Originally Posted by Caddyshack
Lovely car and probably my perfect spec. Is the oppliger std ratio or close ratio?
? Standard ratio at moment but having gearing dropped so will be quicker through the gears. If you are talking about the long box that was to much like a Subaru sti box with the 3.9 gearing to close and tight . Was thinking about swapping it when the gearbox was removed to a long box sticking with what I have. Im sure it will have standard feel with half the gear throw on what im having. Some people probably prefer the long box feel but not for me.

Last edited by 800bhp; 15-11-2014 at 07:53 PM.
Old 15-11-2014, 08:12 PM
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It defo looks better now. What a massive spec this car has.
Old 15-11-2014, 08:47 PM
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Thanks, I imagine with massive power the close, long box is too quick. Still toying with it on mine which is 470 bhp with a Borg on it.
Old 15-11-2014, 08:57 PM
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Originally Posted by Glenn_
It defo looks better now. What a massive spec this car has.
All credit to previous owner ain't taking me much to get it where i want apart from putting bolt on bits really. Still costing me loads thoe
Old 15-11-2014, 09:02 PM
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Originally Posted by Caddyshack
Thanks, I imagine with massive power the close, long box is too quick. Still toying with it on mine which is 470 bhp with a Borg on it.
It would be even better with the close ratio long box.

Mark
Old 15-11-2014, 09:03 PM
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Originally Posted by Caddyshack
Thanks, I imagine with massive power the close, long box is too quick. Still toying with it on mine which is 470 bhp with a Borg on it.
The quickest is good its just feeding the gears in which I found not to my liking way to close between gears and very tight if you aint getting it 100% you will be crunching gears. You would get use to it I suppose but im only using it as a road car and prefer what I'm going for.

Last edited by 800bhp; 15-11-2014 at 09:05 PM.
Old 16-11-2014, 08:27 AM
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I quite like having to get the gears right, keeps the skills up
Old 16-11-2014, 10:22 AM
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pretty sure I see this in merit tyre high wycombe couple months back
Old 16-11-2014, 11:52 AM
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Originally Posted by 2wd saff cos @ stage 3
pretty sure I see this in merit tyre high wycombe couple months back
Yes would have been as I've known Stewart that works there for along time & will only let him jack the car up lol
Old 16-11-2014, 06:59 PM
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yes it was jacked up, I was crossing the 2 roundabouts and had to look back when I see it lol
Old 21-11-2014, 07:10 PM
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nice list of mods going on..will be one to watch
Old 21-11-2014, 09:22 PM
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Cyril has finally parted with it then
Old 04-12-2014, 02:28 PM
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Few parts for the engine bay not planning on completing blinging out the engine bay but think it will go nicely with carbon and crackle. If it don't look right they will get painted black. Comestic gasket going in on most of the parts being removed along with Ford OE gaskets on other parts. Cambelt and tensioner is also due which will be done also.





Next step is the underside of the car as its all apart it wont take much to get it mint. After having a Chat with Terry (1TJH) who has helped me out with some sound advice. I was thinking of having the orignal underseal stripped off and having the underside of the car painted to original colour and all parts sandblasted and put back to original colour bolts/driveshafts ect.

Still waniting to keep the car useable but still looking good im gone go for full underseal, all cavities waxoiled, all parts sandblasted and paint black with the drivetrain in silver. With all bolts/washers nickel plated.

Pics will come when Mark starts to get the car stripped off. Just for Mr Muck Loving car plates and gear gaitor is also getting changed

Last edited by 800bhp; 04-12-2014 at 04:12 PM.
Old 04-12-2014, 03:39 PM
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I like your plans. I bought a media blast cabinet and have started doing the little bits on my car, a few bits at a time. I also bought a zinc plating kit but think I am going to leave that to the pro's as although I have had some good results other have not been too good.

If there is a spec of surface rust on anything I chuck it in the blaster and then repaint it....very satisfying
Old 04-12-2014, 03:45 PM
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Cyril mentioned selling it numerous times in the past but never thought he would sell it. Enjoy as you have a cracker
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Old 05-12-2014, 11:35 AM
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can i ask what size is that air filter please?
Old 05-12-2014, 12:18 PM
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Originally Posted by AJC
can i ask what size is that air filter please?
Its a group A 102mm trumpet to fit GT Turbos.
If you need certain measurements the let me know.
Old 05-12-2014, 04:43 PM
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If you could measure it's height yes please. Where did you get it from?

I am similar spec and the cone filter I have is too big. Thank you


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