Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

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Old 09-03-2015, 09:25 AM
  #121  
Gazzonator
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Originally Posted by Glenn_
This is how bad i am. I get my mate to help me doingh the timing belt on my cossie cause im paranoid in case i dont do it right. Ive done 3 zetec timing belts on my cars over the years and there alot harder than the cossie to do.
I know what you mean mate, I get other folk to work on my other cars purely because I hate working on them myself!

Originally Posted by Matt Baxter
you not finished it yet c'mon pull ya finger out boy!





looking good mate can't wait to see it in the metal!
Hello Matt, how's you?

I am trying mate! Lol! Flat out with things at the mo so just trying to get it all done as and when I can!

It's getting there slowly though How's your one going?

Originally Posted by neil andeRSon
Not too bad Gaz.

Not as good as you by the look of it! I've never touched the staph for a couple of yrs now! It's year should be different tho!!
Good stuff mate, what you got planned?

Originally Posted by Sierrasideways
Excellent work. It looks savage already and will be even better when done

Crystal blue is the best colour

Philip.
Cheers mate!

Half way through building it I was trying to decide whether I preferred the look of the white one (even though I'd always wanted a crystal blue one! ) but now it's coming together a bit more, I think I made the right decision!
Old 09-03-2015, 09:45 AM
  #122  
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Got a bit more work done on it yesterday with help from my mate Ade

Got the front brakes on and connected:

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Still got to paint the AP logo on the O/S as didn't have time. I got the kit from Mark at MT Motorsport minus the calipers as I already had those from my white saph so used those. I must say the quality of Marks brake kits are really top drawer! They fitted straight on with no messing, no cutting, filing, modifying or anything! All of the other brake kits I have fitted in the past have always needed to messed about with quite a bit to fit but this kit was perfect from the off! Top marks to Mark at MT!

Got the headlining that Ade very kindly retrimmed for me (and did a lovely job too! ) fitted as well, just a few more bits needed to fit and then that part is done:

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Now on to something a little more juicy!



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It's in the hole!

I picked the engine up from Tony a couple of weeks ago and it's been round Ade's house while I got the car ready for the engine and built some of it up there too.

Got a few bits connected up yesterday but ran out of light so going up for another play in a little while!

Got the car out of the garage just to see what it looked like and I'm quite happy with it all so far! Got some new side mouldings on the way for it so they should be on soon.

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Massive thank you to Ade for giving up most his day off to help me yesterday! Much appreciated mate!
Old 09-03-2015, 10:22 AM
  #123  
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Nice work Gaz you gotta do the wheels silver tho, will look super clean
Old 09-03-2015, 12:57 PM
  #124  
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It is looking very nice mate.

I must make a trip down to actually see it in the metal!
Old 09-03-2015, 01:10 PM
  #125  
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That looks really good, well done mate. ambers look great on it but defo agree with silver wheels.
Old 09-03-2015, 02:21 PM
  #126  
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Looks great mate really coming together nicely I've never been keen on crystal but really like the look of yours
Old 09-03-2015, 02:43 PM
  #127  
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now that look like a job well done, loving the colour
Old 09-03-2015, 02:49 PM
  #128  
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very tidy indeed , top work
Old 09-03-2015, 03:12 PM
  #129  
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Originally Posted by Kitchen Devil
Cheers Ran!

It was a shame to give up on the white one but hey ho, always wanted a crystal blue one!

How's you?
Crystal blue one looks awesome mate.

Im good mate. generally really busy at mo so trying to stay on top of things. Got a new project coming soon so i can share everyone's pain
Old 09-03-2015, 06:07 PM
  #130  
Gazzonator
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Originally Posted by Billy_RS
Nice work Gaz you gotta do the wheels silver tho, will look super clean
Cheers Billy!

The wheels will be going silver mate

Crystal blue growing on you yet?!

Originally Posted by The Crocodile Hunter
It is looking very nice mate.

I must make a trip down to actually see it in the metal!
Cheers mate!

Yeah we'll sort something out mate!

Originally Posted by Matty_C
That looks really good, well done mate. ambers look great on it but defo agree with silver wheels.
Thanks mate!

Yeah I thinks silver will look nice

Originally Posted by fatboy billy
Looks great mate really coming together nicely I've never been keen on crystal but really like the look of yours
Thanks mate

It is a bit of a marmite colour but I've always wanted one this colour. It didn't look very nice when it was a bare shell but looks nice now it's all built up!

Originally Posted by Fil
now that look like a job well done, loving the colour
Cheers mate

I like it especially as they never made many!

Originally Posted by 1-PD
very tidy indeed , top work
Cheers Steve!

How's you?

Originally Posted by R4N SS
Crystal blue one looks awesome mate.

Im good mate. generally really busy at mo so trying to stay on top of things. Got a new project coming soon so i can share everyone's pain
cheers Ran!

I shall keep an eye out! Is it sierra shaped?
Old 09-03-2015, 06:21 PM
  #131  
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Had another couple of hours on it today and got the engine side of things pretty much done!

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Just waiting for a few more bits to turn up then I can do some more!
Old 09-03-2015, 06:29 PM
  #132  
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Silver wheels just go the whole hog and go gold

Looks great gaz a real nice build
Old 09-03-2015, 09:25 PM
  #133  
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Originally Posted by Kitchen Devil
Hello Matt, how's you?

I am trying mate! Lol! Flat out with things at the mo so just trying to get it all done as and when I can!

It's getting there slowly though How's your one going?

Yeah all good mate!, you?

looks like you are flying along! I really really like crystal blue!!, I kept looking at the shell when it was for sale but 2 things put me off 1, Oban is 10ish hours from here and 2, I had only just got mine back together/finished or i would have had it

hadn't even looked at mine for at least 6 month until Sunday

have got to fit some new bearing to the hubs I got off Jay ages ago lol want to get the beam off and give it a tidy up underneath, keep having ideas of fitting standard wheels lol
Old 09-03-2015, 09:29 PM
  #134  
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Coming on great.
Old 10-03-2015, 08:28 AM
  #135  
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Owwwww nearly time to turn that key matey. Thats a cracking engine. What power are you expecting from it.

Well done to Ade for helping you.

Keep the updated coming Gaz.
Old 10-03-2015, 09:53 PM
  #136  
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Originally Posted by Kitchen Devil

Good stuff mate, what you got planned?
Hopefully an mot. Prob not much more really. Still really need to get the underside done.
Old 10-03-2015, 10:06 PM
  #137  
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Looking awesome mate, glad you have decided to do wheels silver

This is shaping up to be one of my fav Saff's!
Old 10-03-2015, 11:08 PM
  #138  
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Originally Posted by Jay,
Silver wheels just go the whole hog and go gold

Looks great gaz a real nice build
Gold?!! I take you don't like silver wheels then?!

Cheers mate, it's getting there slowly, can't wait to drive it now!

Originally Posted by Matt Baxter
Yeah all good mate!, you?

looks like you are flying along! I really really like crystal blue!!, I kept looking at the shell when it was for sale but 2 things put me off 1, Oban is 10ish hours from here and 2, I had only just got mine back together/finished or i would have had it

hadn't even looked at mine for at least 6 month until Sunday

have got to fit some new bearing to the hubs I got off Jay ages ago lol want to get the beam off and give it a tidy up underneath, keep having ideas of fitting standard wheels lol
Yeah not too bad cheers mate

Just trying to get as much done as I can and when I can really!

Yeah it was a fair old trek! It took me and my mate Rich just over 24 hours with a trailer!

Standard wheels?! Nooooo!!!! Don't do it!

Originally Posted by gjh
Coming on great.
Cheers mateM

Originally Posted by Glenn_
Owwwww nearly time to turn that key matey. Thats a cracking engine. What power are you expecting from it.

Well done to Ade for helping you.

Keep the updated coming Gaz.
Not long now mate hopefully

Cheers mate! About 200 bhp will do! Lol!

He's a good egg is Ade!

Will do mate

How's yours going?
Old 10-03-2015, 11:20 PM
  #139  
Gazzonator
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Originally Posted by neil andeRSon
Hopefully an mot. Prob not much more really. Still really need to get the underside done.
There's always something to be done eh Neil?!

Originally Posted by Zetec_mk4_XR3i
Looking awesome mate, glad you have decided to do wheels silver

This is shaping up to be one of my fav Saff's!
Thanks mate, even though they don't look too bad in the colour they are now, I think silver will look nicer
Old 11-03-2015, 05:42 AM
  #140  
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Yeh mines ok Gaz. Its going for its mot this weekend. It will be its first drive out since January when we moved house. It now sits in a garage keeping dry.
Old 11-03-2015, 12:46 PM
  #141  
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Originally Posted by Kitchen Devil
There's always something to be done eh Neil?! :
I ain't touched mine in nearly 4 yrs now. It'll be needing it all again
Old 11-03-2015, 01:59 PM
  #142  
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The crystal blue looks fantastic!! And its good to see a Saff in a different colour to the norm.

Along with silver wheels, it will look the business!!
Old 12-03-2015, 07:26 PM
  #143  
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It's coming along nicely.
Not long and you can enjoy driving it.
Old 16-03-2015, 10:48 AM
  #144  
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Looking very nice mate!
Old 21-03-2015, 09:29 AM
  #145  
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Gaz great progress mate its coming along nicely.I look forward to seeing it all done does look mint😎

Also what breather system are you running? and do you have any bits left over your selling?
Old 01-05-2015, 08:05 AM
  #146  
Gazzonator
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Blimey, been really busy these past few weeks what with work and getting the car done, I forgot to update the thread!

Originally Posted by Glenn_
Yeh mines ok Gaz. Its going for its mot this weekend. It will be its first drive out since January when we moved house. It now sits in a garage keeping dry.
Good stuff mate, hope the MOT went ok. Yeah they much prefer living in a garage than being outside!

Originally Posted by neil andeRSon
I ain't touched mine in nearly 4 yrs now. It'll be needing it all again
I know what you mean mate, it's my 6th year without a cossie on the road, I think I've forgotten how to drive one!

Originally Posted by NobbyClark
The crystal blue looks fantastic!! And its good to see a Saff in a different colour to the norm.

Along with silver wheels, it will look the business!!
Cheers mate, always wanted a crystal one and there aren't too many about!

Originally Posted by Mondi-DZK
It's coming along nicely.
Not long and you can enjoy driving it.
Cheers, hopefully mate!

Originally Posted by jc1989rs
Looking very nice mate!
Thanks mate!

Originally Posted by RSCossieGaz
Gaz great progress mate its coming along nicely.I look forward to seeing it all done does look mint😎

Also what breather system are you running? and do you have any bits left over your selling?
It doesn't look too bad mate but I'm not 100% happy with the paintwork so that'll be getting sorted at some stage but it's just not a priority at the mo, just need to get the damn thing on the road!

I got my breather from Paul at North Yorks RS Spares and it's quite a nice bit of kit!

I've got a few odds and sods mate but nothing juicy really.
Old 01-05-2015, 08:23 AM
  #147  
STeve
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get your finger out Gaz times ticking boyo
Old 01-05-2015, 08:32 AM
  #148  
Gazzonator
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Got quite a bit more done on the old turkey over the past few weeks.

Got the front and rear strut braces fitted up:

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Had a new exhaust made as the one I bought just simply did not fit due to the 6 degree beam and supra diff. Didn't get many pics of it, I should have whle it was on the ramp! Went for a 3.5" tailpipe and it's also got a nice big centre box in it too so hopefully won't be too loud!

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Got all the electrical bits finished so I thought it was about time to fit a battery and see what does and doesn't work! My heart was in my mouth at this point as i was expecting flames and smoke!

Luckily it didn't catch light! Lol! And even more surprising was the fact that literally everything bar the dash lights and electric mirrors worked! The dash lights was just a bad connection on the back of the instrument cluster and I haven't looked at the mirrors yet. Ive got 12v at the coil pack and 5v at the MAP sensor so I'm happy the the ECU is powering up ok and the fuel pump primes when the ignition is switched so its all looking good. Well happy so far!

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Looks a bit spooky looking with the lights on in the garage

Fitted a fuel pump pre filter last night:

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It's all starting to come together quite nicely

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Still a fair bit to do but I'm hoping tomorrow will see the engine running so fingers crossed! Getting nervous now especially considering the problems I had last year but I've got confidence now that Tony has worked his magic!
Old 01-05-2015, 08:34 AM
  #149  
Gazzonator
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Originally Posted by 1-PD
get your finger out Gaz times ticking boyo
I'm trying Steve!
Old 01-05-2015, 10:05 AM
  #150  
Billy_RS
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Top man

See you at ace on Saturday?
Old 01-05-2015, 10:49 AM
  #151  
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Alright Gaz,long time no speak.I have just read the complete thread from the beginning, I didn't know you had another shell as I've been off th site for a good 7/8 months now. I love crystal blue, you've done very well to get to where you are currently with the car.Looking forward to the finishing touches now.

CheeRS.Lee.
Old 01-05-2015, 12:12 PM
  #152  
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That's cool as fuck right there
Old 01-05-2015, 07:59 PM
  #153  
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Thats looking really good matey.I hope the engine starts then you can go and take it out for a spin.
Old 01-05-2015, 08:19 PM
  #154  
gingerturbo
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That's looking lovely that, one of fords best colours, keep up the good work
Old 02-05-2015, 11:33 PM
  #155  
Gazzonator
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Originally Posted by Billy_RS
Top man

See you at ace on Saturday?
Good to see you earlier mate, motor looks well too!

Originally Posted by 1374lee
Alright Gaz,long time no speak.I have just read the complete thread from the beginning, I didn't know you had another shell as I've been off th site for a good 7/8 months now. I love crystal blue, you've done very well to get to where you are currently with the car.Looking forward to the finishing touches now.

CheeRS.Lee.
Hello mate, how's things?

I just felt I needed a change, was pretty gutted about getting rid of the white one but there you go. I've always wanted a crystal blue one so just went for it!

Just a few more little bits to do and it should be pretty much there

What you driving about in these days?

Originally Posted by sridgett
That's cool as fuck right there
Nice one, cheers mate!

Originally Posted by Glenn_
Thats looking really good matey.I hope the engine starts then you can go and take it out for a spin.
Cheers Glenn, hopefully it should have an MOT in the next few days so fingers crossed!

Originally Posted by gingerturbo
That's looking lovely that, one of fords best colours, keep up the good work
Thanks mate!

They never made many in this colour apparently so it's nice to have something a little bit different!
The following 2 users liked this post by Gazzonator:
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Old 03-05-2015, 04:39 AM
  #156  
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very nice, glad to see its finally coming along.

Silver rims all the way
Old 03-05-2015, 03:56 PM
  #157  
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Very good work.

Keep the faith Kitchen Devil
Old 03-05-2015, 07:32 PM
  #158  
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[QUOTE=Kitchen Devil;6586276]Good to see you earlier mate, motor looks well too!



Hello mate, how's things?

I just felt I needed a change, was pretty gutted about getting rid of the white one but there you go. I've always wanted a crystal blue one so just went for it!

Just a few more little bits to do and it should be pretty much there

What you driving about in these days?



Nice one, cheers mate!



I to am a fan of the crystal blue, very nice touch.
I sold the 3dr 10 months ago now, I then got a mk4 R32 golf,sold that,now got an e46 BMW 330 m clubsport in estoril blue.I am thinking of getting another cossie soon Gaz..lol.Seems as if I just can't stay away from them, needed a break away from it all to be fair.I can't face another 3dr though, has to be a sapp if I get another.

Thanks.Lee.
Old 04-05-2015, 08:27 AM
  #159  
Gazzonator
Gary Krishna
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Originally Posted by visa_broke
very nice, glad to see its finally coming along.

Silver rims all the way
Cheers mate

The wheels will be getting redone, just concentrating on getting it working as it should first

Originally Posted by Mondi-DZK
Very good work.

Keep the faith Kitchen Devil
Thanks mate!

I'm trying to!

[QUOTE=1374lee;6586545]
Originally Posted by Kitchen Devil
Good to see you earlier mate, motor looks well too!



Hello mate, how's things?

I just felt I needed a change, was pretty gutted about getting rid of the white one but there you go. I've always wanted a crystal blue one so just went for it!

Just a few more little bits to do and it should be pretty much there

What you driving about in these days?



Nice one, cheers mate!



I to am a fan of the crystal blue, very nice touch.
I sold the 3dr 10 months ago now, I then got a mk4 R32 golf,sold that,now got an e46 BMW 330 m clubsport in estoril blue.I am thinking of getting another cossie soon Gaz..lol.Seems as if I just can't stay away from them, needed a break away from it all to be fair.I can't face another 3dr though, has to be a sapp if I get another.

Thanks.Lee.
Been toying with the idea of getting away from cossie's myself but just can't seem to do it! Lol!

Been looking at Evo 8's and Scooby WR1's just lately although a VXR8 tickles my fancy as well!
Old 04-05-2015, 08:48 AM
  #160  
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Gary Krishna
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Well, it runs!

We got it running on Friday night but we struggled to get it to fire up. Then we got it to start but then it would only run for a few seconds before it cut out.

I pushed the car back in the garage as I lost the daylight so just went home happy but cheesed off at the same time. Happy that the engine sounds sweet (nice one Tony! ) but cheesed off about the running fault.

Went back the next morning armed with a fresh head, loads more fuel in case it was the fuel level causing the problem and some helpful advice from Tony.

Dumped another 20 litres of fuel in it - no difference.

Started checking sensor voltages at the ECU.

TPS working as it should so went to check MAP sensor voltage at ECU. 0.2 volts with ignition on and reading not changing when sucking on the pipe. BINGO! Unbolted the map sensor and had a bit of a fiddle about and got it to read 1.5v with ignition on changing to about 0.3-0.4v when sucking on the pipe.

Cranked the engine over and it burst into life and ran sweet as a nut and revved up as it should!

Gave its first few minutes running as Tony advised me and it's all good on the engine front so far! I had my heart in my mouth when I first fired it up due to the problems I had last year but I needn't have worried! So relieved now!

The brakes on the other hand are giving me a headache now as I can't get them to bleed but doing a few wiring checks and stuff has led me to diagnose the brake pump as being buggered so got to get another one of those now which shouldn't be too bad!

So happy it's finally on its way!

Big thanks to Ade and Tony for their helping me get it all sorted as well!


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