S2 RS Turbo Full Restoration
#42
Gary
Thread Starter
Join Date: Feb 2014
Location: devon. england
Posts: 59
Likes: 0
Received 0 Likes
on
0 Posts
managed to get a full day on the car today, set about repairing the other inner arch and sill, found the bottom of the wing and part of the wing arch was rusted where the kit bolts on, it was also in the way of the repair to the inner arch and sill so in the end I decided to take the wing off, didn't bother trying to save it to re fit because of the rust on it and its a tit of a job to get off anyway so decided id just replace the wing with a new one, they're only 40 squid!
once the wing was off I had plenty of space to cut the shite out and start again! am happy with the results and got it primed as well, so now I can move on to the pillars where the windscreen fits
take a look-
once the wing was off I had plenty of space to cut the shite out and start again! am happy with the results and got it primed as well, so now I can move on to the pillars where the windscreen fits
take a look-
#44
Advanced PassionFord User
#45
Gary
Thread Starter
Join Date: Feb 2014
Location: devon. england
Posts: 59
Likes: 0
Received 0 Likes
on
0 Posts
#46
Really nice job your doing mate I have the same thing on mine, roof is in bad shape and has rotted through the skin, but same as you don't want carbon or no sunroof so still thinking of best way to do it before putting too much work in on other parts of the shell, stick with it will be well worth keeping the sunroof when it's finished.
#47
Also not sure if it'd work as haven't been able to get hold of 1 yet, but think the mk5/6 escorts have a bolt in sunroof tray that is similar dimensions so maybe able to cut the bolt in lip off and fabricate your original lip onto the new tray, just an idea???
#49
Gary
Thread Starter
Join Date: Feb 2014
Location: devon. england
Posts: 59
Likes: 0
Received 0 Likes
on
0 Posts
Thanks for the comments everyone, id be gutted if I sold a shell that cheap as well! had man flu this week, so ive not done anything to the rs at all hopefully going to get back on it next week again! Missing my welder!
#50
Gary
Thread Starter
Join Date: Feb 2014
Location: devon. england
Posts: 59
Likes: 0
Received 0 Likes
on
0 Posts
Sooooo... after man flu weddings, general family commitments and a load of other crap to do apart from the rs, ive finally managed to get some time to finish off my windscreen repairs and plug up those horrid holes in the floor pans ford thought would be a grand idea to leave behind! by the time im finished with the shell it'll be submergible! got a bit more primer down to fend off any surface rust while I continue working! glad ive finally managed to get past the fuse box and lower window repairs, felt like they were never going to end
was good to finally get back to her this weekend
was good to finally get back to her this weekend
#52
Gary
Thread Starter
Join Date: Feb 2014
Location: devon. england
Posts: 59
Likes: 0
Received 0 Likes
on
0 Posts
Sooo... been a bit off and on over the last couple weeks with other commitments
what have we accomplished..
Finally got the engine bay finished off in primer, finished the scuttle panel and got it primed, rubbed down both door jams and got them in primer (will rub the primer down again but don't want any surface rust appearing as I move through the car) got 99% of the inside of the shell wired back ready for sealing, cant do anymore to that until I get to the underside! found myself a minter of an rs roof (pictured) for my repair, well happy about that at the moment im making repairs to the two rear side windows, then its on to the rear arches.. getting there slowly! ill throw up some pictures now and more when I finish the windows etc. do let me know if its a picture overload at any point!
what have we accomplished..
Finally got the engine bay finished off in primer, finished the scuttle panel and got it primed, rubbed down both door jams and got them in primer (will rub the primer down again but don't want any surface rust appearing as I move through the car) got 99% of the inside of the shell wired back ready for sealing, cant do anymore to that until I get to the underside! found myself a minter of an rs roof (pictured) for my repair, well happy about that at the moment im making repairs to the two rear side windows, then its on to the rear arches.. getting there slowly! ill throw up some pictures now and more when I finish the windows etc. do let me know if its a picture overload at any point!
#56
Keep up the good work they are nice in white
#57
Gary
Thread Starter
Join Date: Feb 2014
Location: devon. england
Posts: 59
Likes: 0
Received 0 Likes
on
0 Posts
Hi guys, you were right!! Cant believe I missed the windscreen corner. Once id had a look it was glaringly obvious lol. Anyway all taken care of now. Got a few more pics ill try and put up later.
#58
Gary
Thread Starter
Join Date: Feb 2014
Location: devon. england
Posts: 59
Likes: 0
Received 0 Likes
on
0 Posts
sooo. couple more pics showing the side window repairs, started with cutting the rust out then templating and replacing the lips with good steel, good coating of jenolite and then finished off with a coat of tiger seal so that no water can get in between the two skins, then some primer to keep it sweet ill get a pic up of bottom windscreen repair mk2 tomorrow spent yesterday and this evening welding up the inside floors behind the rear seats, getting closer! just keep welding- just keep welding!
#59
Gary
Thread Starter
Join Date: Feb 2014
Location: devon. england
Posts: 59
Likes: 0
Received 0 Likes
on
0 Posts
Quick update for anyone interested, been busy recently, misses had a foal.. well her mare did anyway so not a lot of time for my old nag
finished up the boot floor as much as I can, that's the inside all but done, built myself a rollover jig today, finally got the girl on her side. cant wait to get shit high with underseal
few pics for you all...
finished up the boot floor as much as I can, that's the inside all but done, built myself a rollover jig today, finally got the girl on her side. cant wait to get shit high with underseal
few pics for you all...
#60
Regular Contributor
She's going to be solid when finished, keep going,I don't envy you doing the underside LOL, make sure you wear a good mask or use a cotton scarf or your nose and throat will be black for days,I can still taste it.Paul
#63
Gary
Thread Starter
Join Date: Feb 2014
Location: devon. england
Posts: 59
Likes: 0
Received 0 Likes
on
0 Posts
Thanks guys, will get some more pics etc up over the weekend, opted for having the underneath sandblasted in the end back on the jig now ready for the weekend!!
Thread
Thread Starter
Forum
Replies
Last Post
Focosmitch
Ford RS Cosworth Parts for Sale
36
09-10-2015 07:38 PM
Matt Baxter
Ford RS Cosworth Parts for Sale
6
16-09-2015 08:30 PM