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zetec turbo - thinking about breaking for parts- see last post

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Old 16-02-2014, 02:29 PM
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rsdan123
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Default zetec turbo - thinking about breaking for parts- see last post

Hi everyone im building a black top zetec turbo and thought i would share it with you guys.
first of i must apologise for my bad spelling lol

So far i have got the engine out of the car (1.8 silver top) and ditched it for a 2.0 black top!

got the engine stripped down to a bare block ready to be acid dipped and decked/ refaced for new head gasket.
Pretty happy with the engine its running standard bearings and had only done 48k

bought loads of goodies....

T35 turbo of a lancia delta evo
Crazy cage inlet and exhaust manifolds
Focus rs exhaust
ACL bearings
Cat cams/ devil developments valve springs
Brand new focus rs pistons
New forge conrods with 22mm gudgeon pins
Omex 600 management
focus Rs AP clutch and gearbox


The Car

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The 2.0 engine

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engine stripped

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Exhaust manifold

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Inlet

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Turbo next to a t3

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Valve springs

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bearings

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Pistons

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Con rods

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Next to standard pistons and rods

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Dont have any pictures of management... its just a big bag full of wires and ecu lol

gonna get the engine to engineering company on Monday for dipping and a reface, hopefully get it back for next weekend to start building!

This is my first zetec turbo build (built cosworth, cvh, and zvh before)
Any advice or things i might have forgot???

Cheers
Danny

Last edited by rsdan123; 30-07-2014 at 09:36 AM.
Old 16-02-2014, 02:55 PM
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Cossie.jack
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Looking good mate, I'll be keeping an eye on this! What power you aiming for?
Old 16-02-2014, 02:56 PM
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RS 5tu
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looks good
Old 16-02-2014, 03:02 PM
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rsdan123
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Was aiming for 400 to start with (chasing figures) then spec changed slightly and thought 300bhp is more then enough in fwd car... Hard to lay the power down!
So will be happy to hit 300!
What sort of power do you guys think this spec would make realistically?... Not really interested in pub talk about false bhp figures!
Old 16-02-2014, 03:02 PM
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robp-tt
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Looks good,will keep an eye on this build
Old 16-02-2014, 03:08 PM
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Originally Posted by rsdan123
Was aiming for 400 to start with (chasing figures) then spec changed slightly and thought 300bhp is more then enough in fwd car... Hard to lay the power down!
So will be happy to hit 300!
What sort of power do you guys think this spec would make realistically?... Not really interested in pub talk about false bhp figures!
You planning to stip it a use as a track car or use as reliable road car? Could go 4wd
Old 16-02-2014, 03:12 PM
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rsdan123
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It's going to be a road car with few track days etc... Hoping to get it done and all the teething problems sorted before ford fair (depending on funds)
Got the most expensive parts out of the way but its all the little parts that's add up!
Go 4wd???? Never seen that done other then using cosworth running gear
Old 16-02-2014, 03:15 PM
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you should be ok FWD at least you running a decent gearbox, ill be aiming for the same power with my S2 and running a frs gearbox and few other wee bits with some decent tyres.
Old 16-02-2014, 03:22 PM
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Originally Posted by rsdan123
It's going to be a road car with few track days etc... Hoping to get it done and all the teething problems sorted before ford fair (depending on funds)
Got the most expensive parts out of the way but its all the little parts that's add up!
Go 4wd???? Never seen that done other then using cosworth running gear
Yea i've only seen it using cosworth running gear too.
Old 16-02-2014, 03:26 PM
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rsdan123
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I hope so.... My 2.0 ZVH fiesta turbo was running 240bhp and 280 ft torque on ib5 gearbox and quaife diff, 16" wheels and just wheel span constantly... Even up Santa pod on slicks!
Will be running 17" on focus plus equal length drive shafts which is meant to help!
Old 16-02-2014, 03:36 PM
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rsdan123
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Heres the old fiesta but this was before i put a T34 and pectel T2 management on it....

Old 16-02-2014, 03:38 PM
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Originally Posted by rsdan123
It's going to be a road car with few track days etc... Hoping to get it done and all the teething problems sorted before ford fair (depending on funds)
Got the most expensive parts out of the way but its all the little parts that's add up!
Go 4wd???? Never seen that done other then using cosworth running gear
Originally Posted by Cossie.jack
Yea i've only seen it using cosworth running gear too.
Its been done before using RS20004x4 drivetrain.

Looks a good project so far

Last edited by MJ_RST; 16-02-2014 at 03:40 PM.
Old 16-02-2014, 03:41 PM
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rsdan123
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Originally Posted by MJ_RST
Its been done before using RS20004x4 drivetrain.

Looks a good project so far
ive seen a mk5 escort running RS2K 4x4 running gear and a fiesta turbo lump... but not seen a focus running 4x4 other then cosworth running gear!

Isn't the RS2k 4x4 running gear made out of chocolate??
Old 16-02-2014, 03:47 PM
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Originally Posted by rsdan123
ive seen a mk5 escort running RS2K 4x4 running gear and a fiesta turbo lump... but not seen a focus running 4x4 other then cosworth running gear!

Isn't the RS2k 4x4 running gear made out of chocolate??
Was a fast ford cover car years back

The rs2k 4x4 drivetrain is strong enough. it needs its own oil cooler with catch tank to make it last at higher power outputs.
Old 16-02-2014, 04:51 PM
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just make sure you dont skimp on clutch, injectors and fuel set up.
engine will make 340-380 with the right bits, looking good keep it up.
Old 16-02-2014, 05:31 PM
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Got a set of st170 injector just to run it in with think they are 310cc
What injectors do you advise for full boost map? 440cc?
Old 16-02-2014, 05:56 PM
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not a good idea mate, get some decent new 400cc+ injectors not worth building a strong motor then risking melt down for the sake of a set of injectors.
Old 16-02-2014, 06:17 PM
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rsdan123
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They are the injectors out of my fiesta turbo so I know there good clean injectors!
I know I'm gonna need a new set of injectors to run full boost...
What injectors should I use? Siemams?
Old 16-02-2014, 06:54 PM
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who ever is doing your mapping should spec you some really, and make sure there compatible with omex.
your call, but I would not mess around with small injectors low boost or not.
Old 16-02-2014, 08:42 PM
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Cool project. I like it alot.
Old 02-03-2014, 07:30 PM
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rsdan123
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What you think of rs7 spokes on there??
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Old 03-03-2014, 07:26 AM
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sridgett
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Nice car mate . How much power do you think it will have???
Old 04-03-2014, 06:34 PM
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For around 300bhp Astra vxr injectors are what il be using, will run that power happily and are pretty cheap too! Can buy them brand new for around Ł110
Old 07-03-2014, 09:11 PM
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Won't be as good as the Saff or the old fiesta you Pedo
Old 07-03-2014, 09:19 PM
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Siemens deka iv's 630cc injectors should be pretty decent, my ZT runs mint on them thanks to the mappers skills.
Old 07-03-2014, 09:59 PM
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looking good
Old 09-03-2014, 05:58 PM
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Cheers for comments guys, still haven't got engine back from being acid dipped hence no progress yet!
Old 09-03-2014, 05:58 PM
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Originally Posted by Rstar_man
Won't be as good as the Saff or the old fiesta you Pedo
Haha who this then?
Old 09-03-2014, 07:20 PM
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It's Phil
Old 09-03-2014, 07:47 PM
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You Alright mate?.... Welcome to passionford lol
Old 09-03-2014, 07:49 PM
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Cool project. I can remember seeing your fezza at the pod.
Old 09-03-2014, 09:43 PM
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Originally Posted by Glenn_
Cool project. I can remember seeing your fezza at the pod.

Oh really?.... Was it that time in that video above or was it when I was running rst wheels with slicks, t34 and pectel?
Old 09-03-2014, 10:38 PM
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Did you get the pics Dan?
Old 10-03-2014, 08:13 AM
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rsdan123
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Yes mate.... Just replied to your message
Old 10-03-2014, 02:31 PM
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Originally Posted by rsdan123
You Alright mate?.... Welcome to passionford lol
Yeh I'm good. How you? You still living same place as before?
Old 10-03-2014, 07:12 PM
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Yeah im good mate, Yeah still at the same place mate!

Last edited by rsdan123; 10-03-2014 at 07:19 PM.
Old 10-03-2014, 07:13 PM
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rsdan123
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little update today, its like xmas every day lol
Old 10-03-2014, 07:13 PM
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brand new complete head


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Old 10-03-2014, 07:16 PM
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rsdan123
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new head bolts and INA cambelt kit


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Old 11-03-2014, 01:34 PM
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making good progress there mate i look forward to read the updates


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