Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Tim's Performance Blue S1600 *2.0 ECOBOOST ENGINE SWAP, 370lbft 270whp*

Thread Tools
 
Search this Thread
 
Old 23-04-2013, 05:00 PM
  #1  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default Tim's Performance Blue S1600 *2.0 ECOBOOST ENGINE SWAP, 370lbft 270whp*

Hi Guys copied my thread from over on ZSOC.

*Sharing is Caring*

Got the car new in 2010 as a 21st present and it served me well through my last 2 years of uni.

New in 2010
Name:  IMG00052-20100620-1418.jpg
Views: 8118
Size:  128.2 KB

My original plan was to trade up after uni but i kind of got hooked on the little fiesta's revvy snarl and chassis that just eats up fast b roads. So we took a little trip up to the lakes this summer.

Hardknott Pass
Name:  IMG-20120818-00229.jpg
Views: 7976
Size:  153.4 KB

Name:  IMG-20120818-00233.jpg
Views: 6453
Size:  117.5 KB

And it was set I was keeping the car (not just because its easier to get insured on in Liverpool) and whilst yes i could spend less money on a focus st or something else and spend ages trying to get insured, i'm an engineer so i want to build something and get my hands dirty; besides who doesn't love something a little unique.

So Graduated, New Job, debts to parents paid, i started upgrading at the beginning of October starting with:

- k&n panel
- samco hose
- powerflex bushes all round
- steeda short shift with solid billet mounts
- steeda lower engine mount
- eibach springs

and then fitted them all in the garage (WIN) (forgot how much its just like meccano to me having not had chance to fiddle whilst at uni)

accidentally deleted all my in process shots so some bad phone pics will have to suffice for now.

Name:  IMG-20121014-00033.jpg
Views: 6947
Size:  128.3 KB

Name:  IMG-20121014-00036.jpg
Views: 6530
Size:  136.5 KB

Name:  IMG-20121014-00038.jpg
Views: 6565
Size:  116.9 KB

Then for some TLC (2 years of being a lazy student took its toll on the cars look but nothing some elbow grease wouldn't solve)

clean stripe on the left, neglected stripe on the right looking sorry for itself.
Name:  IMG-20121026-00043.jpg
Views: 6693
Size:  80.2 KB
And then a pre top gear live early morning trip to a friends garage to use his ramp to get at the ARB bushes.
Name:  IMG-20121027-00044.jpg
Views: 6649
Size:  120.9 KB

Name:  IMG-20121027-00046.jpg
Views: 6812
Size:  149.2 KB

Then on the way to topgear live in the NEC, we took a detour to WR Davies in welshpool who had graciously offered to let me test drive an MP140 kit.



Awesome, Hooligan sound from the exhaust and just what the car needs in terms of power..... props to the salesman Stefan as well who was an absolute hero during the test drive.

Saw glens car for sale whilst i was at WR Davies which gave me some more ideas.

Then off for some fun at Top Gear Live where i procured some CarSpunk Wax. Its quite soft but real easy to use so i wouldnt be worried about having to re apply it often.



Name:  IMG-20121106-00057.jpg
Views: 6797
Size:  257.2 KB

The end of October couldn't come quick enough (Pay Day =D !) and despite my better judgement some pumagreed 300mm discs, adapters and mintex 1144 pads.

Name:  IMG-20121106-00058.jpg
Views: 7100
Size:  85.1 KB

They are awesomely powerful but i still want more so maybe change again to some mondeo calipers or machine some brackets at work and fit some four pots.......powahhhhh.

Also secured some funds and ordered MR155 with mountune rear diffuser. I'm just waiting to hear from WR Davies to tell me when its in and ready to fit... I can already taste the awesome.

Finally a member and can wear my stickers proudly.

Name:  IMG-20121103-00053.jpg
Views: 6453
Size:  133.3 KB

Hi guys, quick update....

first thinks first, my anti roll bars arrived so i proceeded to fit them straight away.

Name:  IMG-20121205-00076.jpg
Views: 6848
Size:  163.2 KB

jacked up in my freezing cold garage.
Name:  IMG-20121205-00079.jpg
Views: 6711
Size:  163.7 KB

rear bar
Name:  IMG-20121205-00083.jpg
Views: 6884
Size:  114.2 KB

Name:  IMG-20121205-00084.jpg
Views: 6543
Size:  99.9 KB

front up
Name:  IMG-20121205-00088.jpg
Views: 6323
Size:  122.7 KB

300mm brakes
Name:  IMG-20121205-00089.jpg
Views: 6777
Size:  124.0 KB

fitted front bar........what a completely ball ache that was =D
Name:  IMG-20121205-00090.jpg
Views: 6684
Size:  99.4 KB

new bushes (waste of time fitting powerflex to the original bar but oh well)
Name:  IMG-20121205-00093.jpg
Views: 6698
Size:  101.7 KB

Anyway got them fitted got rid of the squeaks and bangs that the cold caused and wow what a difference they make..... i'm still getting used to the car as i'm pushing it on a variety of different roads (when they're quiet of course) but the car is much more composed in the corners now and you can play with it even more..... its a little scary how much speed you can carry through at times when the cars wing mirror is no longer trying to kiss the floor but yet i've still just got my Eibach springs so the car rides lovely as well.... still want some bilstein b8's though *Bilstein hurry up*.

Really would like to get it on a track and try it as well but i'm undecided whether i want to track my little pride and joy.

So got the MR155 and wow it sings when you drive it hard........ only got 250 miles on it since it was done and serviced so its currently getting better and better by the day. Makes me want more low end now though so supercharger is on the horizon......:shifty:

photos from WR Davies:












my rear anti roll bar was knocking slightly at first so i just moved that along the rear arm to the right (nearly broke my nose with the torque wrench in the process *face palm*) but ive ordered some powerflex exhaust bushes to keep it all nice and tight.

only 5 quid each so ordered two each of the two different bushes ive seen for fords and we'll see which works best.

So Bilstein B14 coilovers and eibach spacers now fitted.



Name:  IMG_00000029_zps4247a973.jpg
Views: 6434
Size:  75.1 KB

and looking a mess because of the weather : /

IMG_00000034_zpsdabe0416.jpg?t=1364577822

Then Cleaning time with some bleeding wheels

IMG_00000006_zps2c91a836.jpg?t=1364577916

and now all shiny shiny

IMG_00000041_zps85d19ca1.jpg?t=1364577492

IMG_00000045_zpsee3c5bce.jpg?t=1364577368

IMG_00000068_zps59412370.jpg?t=1364576678

20mm spacers Rear and the Fronts are 15mm

IMG_00000051_zps64a58b44.jpg?t=1364577231

IMG_00000047_zps72c667e7.jpg?t=1364493396

*Bling*

Name:  IMG_00000073_zps708a3fa7.jpg
Views: 6720
Size:  68.7 KB

IMG_00000063_zps5f586f93.jpg?t=1364576821

IMG_00000060_zps5e44c137.jpg?t=1364576880

and my new favourite photo

95fe9275-ef21-462c-865b-42af42971566_zpsdae18c2e.jpg?t=1364581968

lets see how long it stays this clean..... i give it 12 hours

So here's the new heart

Name:  engine3_zps44399d20.jpg
Views: 6803
Size:  179.5 KB

Name:  engine2_zps3318576c.jpg
Views: 8051
Size:  138.6 KB

Name:  engine1_zpsf83fd1c5.jpg
Views: 8239
Size:  129.2 KB

and all crated up ready for shipment to the north

Name:  OnCrate_zps505d0cd1.jpg
Views: 6757
Size:  103.6 KB

Exciting Times =].... haven't confirmed when the car is going in to start the work yet but its going to feel like an age.

So yeah that's where i'm at now..... will try and keep this up to date when i do my main thread.

Cheers

Tim

Last edited by TimWeeble; 23-05-2015 at 11:45 PM.
Old 23-04-2013, 05:58 PM
  #2  
RichieST
15K+ Super Poster!!
iTrader: (2)
 
RichieST's Avatar
 
Join Date: Aug 2004
Location: Wiltshire
Posts: 18,732
Received 449 Likes on 397 Posts
Default

Very cool mate, looking forward to seeing the updates, will be a weapon with the new engine!
Old 23-04-2013, 06:25 PM
  #3  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,755
Received 1,042 Likes on 996 Posts
Default

Cool project matey.Keep the updates coming.
Old 23-04-2013, 06:28 PM
  #4  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

Cheers guys. Probably not going to be any updates until june when WPR can get the car in for the work but if any one has any ideas let me know..... i'm open ears =)
Old 24-04-2013, 08:42 AM
  #5  
nathr90
15000
 
nathr90's Avatar
 
Join Date: Sep 2012
Location: nuneaton, warwickshire
Posts: 24
Likes: 0
Received 0 Likes on 0 Posts
Default

Looks like it'll be rapid is that the engine out of the new focus st?
Old 24-04-2013, 10:39 AM
  #6  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

It is indeed nath
Old 24-04-2013, 11:06 AM
  #7  
nathr90
15000
 
nathr90's Avatar
 
Join Date: Sep 2012
Location: nuneaton, warwickshire
Posts: 24
Likes: 0
Received 0 Likes on 0 Posts
Default

Haha that's mad will be awesome Is there a lot of work involved in getting the engine in the fiesta?
Old 24-04-2013, 11:12 AM
  #8  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

Custom mounts, downpipe, intercooler, rad and possibly drive shafts and then standalone management that supports direct injection. Will Pedley will be doing the work
Old 24-04-2013, 03:18 PM
  #9  
PumaJay
Part of the Furniture
 
PumaJay's Avatar
 
Join Date: Oct 2009
Location: Leicestershire
Posts: 150
Likes: 0
Received 1 Like on 1 Post
Default

what rear anti roll bar are you using??
Old 24-04-2013, 03:29 PM
  #10  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by PumaJay
what rear anti roll bar are you using??
Its an american company called racing beat. Its actually for a Mazda 2 but it shares a suspension platform with this shape fiesta. They have a UK distributor that imported it and the front ARB for me.

What i would say is that if you have an after market exhaust you need quite short exhaust bushes or as i've done put jubilee clips around them.

If i didn't already have these i would now go for the eibach set (as pumaspeed list) because the rear bar bolts in under the damper mount rather than over the main torsion beam.

Really makes the car sit up in the corners though =]

(clearly ford know about the fiesta roll though as the new fez st has a stiffer torsion beam as fitted to the bmax)

/Tim
Old 25-04-2013, 11:13 AM
  #11  
SiST
Too many posts.. I need a life!!
iTrader: (1)
 
SiST's Avatar
 
Join Date: Oct 2008
Location: Blackpool
Posts: 669
Likes: 0
Received 0 Likes on 0 Posts
Default

Love the plans mate - makes soo much sense with the ecoboost - i really want to do that with my next daily driver and was tempted when i saw the engine on ebay lol
Old 25-04-2013, 11:37 AM
  #12  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

There were 3 engines at the beginning of last week and then one left last Thursday so I had to make it happen :P

I think on a base map with my 60mm exhaust and a custom intercooler and intake we should see between 250 to 280 bhp (I hope) and with the quaife diff fitted ill see how manageable that is.

Should be able to see a reliable 300 to 350 bhp with a huge power band once the turbo elbows are out from mountune so if 280 is too tame I have more options at a later date and it should still be as reliable as a daily should be without excessive servicing.

Just can't wait for Will to get stuck into the build for me and see where the costs lie.... hopefully should be enough left to swap the drums to discs and get some four pots up front......should keep me happy for a couple of months :P
Old 26-04-2013, 03:11 PM
  #13  
McGoo 69
Advanced PassionFord User
 
McGoo 69's Avatar
 
Join Date: Jan 2007
Location: Los Santos haha!
Posts: 2,460
Likes: 0
Received 2 Likes on 2 Posts
Default

good build mate, this should be sweet with the new engine, ive always liked the fiestas but since the mk3 they have been lacking boost!

looks like you have that problem sorted!

good luck with it ill be watching for updates
Old 26-04-2013, 04:51 PM
  #14  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

Will Pedley now has the engine so hopefully have some updates over this month in preparation for fitting.
Old 26-04-2013, 05:55 PM
  #15  
rsmark86
PassionFord Post Whore!!
iTrader: (3)
 
rsmark86's Avatar
 
Join Date: Nov 2008
Location: Bracknell
Posts: 5,686
Received 4 Likes on 4 Posts
Default

what a wicked conversion mate....

i would love to do the same too mine, cool little cars as a daily, mine just needs the mp155 kit for now
Old 26-04-2013, 11:19 PM
  #16  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

MR155 is awesome. Really brings the car alive and is soo much fun to drive hard. I just get bored easily and can' t help but tinker:P

You may see some updates on the will pedley racing facebook page if anyones interested.

/tim
Old 27-04-2013, 04:51 PM
  #17  
studabear
PassionFord Post Whore!!
 
studabear's Avatar
 
Join Date: Aug 2005
Location: at home
Posts: 8,346
Received 204 Likes on 192 Posts
Default

Cool project, defo 1 to follow.
Old 27-04-2013, 08:45 PM
  #18  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

Something i didn't expect to buy today :P

Name:  IMG_00000115_zpsa0adacfc.jpg
Views: 6141
Size:  69.8 KB

With any luck i'll get them installed and working properly (not worth it if its gonna be half arsed)

Although.......

Name:  IMG_00000121_zpsec2f8ec9.jpg
Views: 6566
Size:  52.6 KB

always could be used here lol :P

Does anybody know where i can get a wiring diagram for a focus st(225)-3?
Old 27-04-2013, 08:57 PM
  #19  
We_The_People
Regular Contributor
 
We_The_People's Avatar
 
Join Date: Sep 2012
Location: Kent
Posts: 229
Received 5 Likes on 5 Posts
Default

Looks sweet

Had the same idea mate got a capri recaro swive chair off ebay for 30Ł and use that with me racing wheel
Old 27-04-2013, 08:58 PM
  #20  
We_The_People
Regular Contributor
 
We_The_People's Avatar
 
Join Date: Sep 2012
Location: Kent
Posts: 229
Received 5 Likes on 5 Posts
Default

Oh and love the car too
Old 28-04-2013, 10:40 AM
  #21  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

booooo...... can't get the seats low enough in the car.

Back to my original plan... find some cs sportsters.
Old 28-04-2013, 06:53 PM
  #22  
CraigWtf
Virgin
 
CraigWtf's Avatar
 
Join Date: Apr 2013
Location: Cambs
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
Default ecoboost

Originally Posted by TimWeeble
booooo...... can't get the seats low enough in the car.

Back to my original plan... find some cs sportsters.

I was building the ecoboost engine a few years back with dry sumps for racing so if you want any help or advice hit me up
Old 29-04-2013, 11:25 AM
  #23  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

Cheers.

Appreciate the support
Old 29-04-2013, 12:05 PM
  #24  
XRT_si
PassionFord Post Whore!!
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Drove a new Fiesta ST recently and driving a new Focus ST at the minute and was thinking the 2.0-litre EcoBoost would be a good laugh in a Mk7!

Looking forward to seeing this come together!
Old 29-04-2013, 12:14 PM
  #25  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

Drove a new Fiesta ST recently and driving a new Focus ST at the minute and was thinking the 2.0-litre EcoBoost would be a good laugh in a Mk7!

Looking forward to seeing this come together!
Having driven both how does the 2.0 compare to the 1.6?
Old 03-05-2013, 02:54 PM
  #26  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

Engine Work Commencing 10th June

Expect to see signs of life sometime in July


b3322783-e2df-4f0d-8c65-49eba03aff30_zpsa83fb801.jpg?t=1367590808
Old 03-05-2013, 08:27 PM
  #27  
RichieST
15K+ Super Poster!!
iTrader: (2)
 
RichieST's Avatar
 
Join Date: Aug 2004
Location: Wiltshire
Posts: 18,732
Received 449 Likes on 397 Posts
Default

Awesome, don't forget to keep the updates coming!
Old 03-05-2013, 09:06 PM
  #28  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,755
Received 1,042 Likes on 996 Posts
Default

Bahhhh I cant wait till then.Will Pedley is the man.Your in safe hands with Will.
Old 04-05-2013, 12:01 AM
  #29  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

Can't wait to see what magic Will works on it

Last edited by TimWeeble; 04-05-2013 at 01:23 AM.
Old 05-05-2013, 10:51 AM
  #30  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

Bought an st170 rear disc setup so that i can measure for the brackets and then get these fitted up to replace the pepper pots on the back :P

Old 07-05-2013, 02:40 PM
  #31  
XRT_si
PassionFord Post Whore!!
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Originally Posted by TimWeeble
Having driven both how does the 2.0 compare to the 1.6?
They don't seem that fast at first but they really do wind up. I love the way it goes now.
Old 07-05-2013, 04:54 PM
  #32  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by XRT_si
They don't seem that fast at first but they really do wind up. I love the way it goes now.
Sounds awesome...can't wait to get it fitted. just need to get the brakes sorted now and ill have the full package.

Well I imagine it'll keep me happy for a few months :P
Old 08-05-2013, 09:51 AM
  #33  
IanC
Too many posts.. I need a life!!
 
IanC's Avatar
 
Join Date: May 2005
Location: st helens
Posts: 617
Received 16 Likes on 15 Posts
Default

Looks like this will be a good conversion bet its costing a fair bit tho!
Old 08-05-2013, 10:47 AM
  #34  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

You gotta pay to play :P
Old 08-05-2013, 12:17 PM
  #35  
IanC
Too many posts.. I need a life!!
 
IanC's Avatar
 
Join Date: May 2005
Location: st helens
Posts: 617
Received 16 Likes on 15 Posts
Default

That's it pal my apprentice was telling me about this car this morning think he said you was telling him about it last night or summat what's the goal for your final hp figure then?
Old 08-05-2013, 01:32 PM
  #36  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

On the initial install considering the engine is very low mileage, we are using my 60mm bore exhaust (standard for this engine is 55mm) and custom intercooler most likely, I'd expect modest gains over the standard power and torque which should be adequate fun with the quaife diff. Then once I'm happy with everything being sound and loosened up (and I've saved some more) will look at increasing power.

Who is your apprentice out of interest?

Last edited by TimWeeble; 08-05-2013 at 02:04 PM.
Old 08-05-2013, 04:05 PM
  #37  
IanC
Too many posts.. I need a life!!
 
IanC's Avatar
 
Join Date: May 2005
Location: st helens
Posts: 617
Received 16 Likes on 15 Posts
Default

Sounds good pal gunna be a lucky little car my apprentice is terry Keenan pal
Old 08-05-2013, 04:07 PM
  #38  
IanC
Too many posts.. I need a life!!
 
IanC's Avatar
 
Join Date: May 2005
Location: st helens
Posts: 617
Received 16 Likes on 15 Posts
Default

Fun little car even ha
Old 08-05-2013, 04:39 PM
  #39  
TimWeeble
S1600 Owner
Thread Starter
 
TimWeeble's Avatar
 
Join Date: Apr 2013
Location: Liverpool, UK
Posts: 135
Likes: 0
Received 1 Like on 1 Post
Default

Thought it would've been Terry ha.

Can't wait to get it done.... now I've sorted the chassis can feel that it needs more power.

Keep watching anyway hope to have some brake updates this month before it goes to will pedley.

Cheers for the support.
Old 08-05-2013, 05:00 PM
  #40  
IanC
Too many posts.. I need a life!!
 
IanC's Avatar
 
Join Date: May 2005
Location: st helens
Posts: 617
Received 16 Likes on 15 Posts
Default

Good stuff what brakes you got planned? I've just done the breaks on my focus stops well now Name:  89BE17BF-144A-47B0-A2B7-4C6F240B0989-370-00000046C75883E9_zps5a4977d7.jpg
Views: 7128
Size:  93.2 KB


Quick Reply: Tim's Performance Blue S1600 *2.0 ECOBOOST ENGINE SWAP, 370lbft 270whp*



All times are GMT. The time now is 11:04 AM.