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My S2 Zetec Turbo Frozen White Project

Old 18-04-2015, 01:32 PM
  #81  
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Few updates.
Fitted the clutch master cylinder
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And the servo replacement pedal box
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Got round to fitting the engine! Had to take a few things off alternator, external oil pump, inlet etc. during fitting.
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Got my Airtec black radiator through the post and also fitted. But didnt get any pics. Bought a new intercooler from Graham at GRS aswell. Was going to get Airtec to match the rad but the routing of the pipework was wrong. Intercooler getting painted in black to match the rad.
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Painted my inlet black
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Put my new seats on my runners and fitted them to the car.
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Took a drive to see Lee at Devil Developments (where the car will be eventually mapped) and came home with a few goodies. Got a base map put on my ECU, Bosch 044 fuel pump, 3bar map sensor, 4X injectors and an engine loom (which is currently being made)
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Last edited by escort_rst; 18-04-2015 at 01:40 PM.
Old 21-04-2015, 08:50 PM
  #82  
s2erst
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Looks really nice bud
Old 22-04-2015, 07:31 PM
  #83  
gingeRS
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The bonnet looks fantastic
Old 22-04-2015, 08:48 PM
  #84  
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love it
Old 23-04-2015, 01:43 PM
  #85  
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Cheers chaps. Got bored last night so popped my bonnet pins on

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Old 07-06-2015, 07:51 PM
  #86  
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Any updates on this?
Old 07-06-2015, 08:57 PM
  #87  
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Yes mate just been too busy to upload anything. Will get some pics and put up updates asap
Old 08-06-2015, 12:13 AM
  #88  
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Mint build .
Old 09-06-2015, 04:49 AM
  #89  
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Awesome project mate 👍
Old 10-06-2015, 07:26 PM
  #90  
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What a weapon! Some very nice bits going into this!
Old 10-06-2015, 10:15 PM
  #91  
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Very nice


Brian
Old 16-06-2015, 11:21 AM
  #92  
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Lokking good
Old 20-06-2015, 11:47 AM
  #93  
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Few updates.

Test fitted the intercooler
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Painted black and fitted properly
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Fitted rear brakes
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On its way to get solid boost pipes, downpipe and screamer pipe made.
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Tacked in place
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Couple of random shots
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Still undecided on wheel colour!!
Old 20-06-2015, 01:37 PM
  #94  
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Love this project, looks awesome
Old 20-06-2015, 07:43 PM
  #95  
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Your car is looking amazing mate! Who done you pipe work?
Old 20-06-2015, 07:51 PM
  #96  
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Coming along very nicely .wheels need to go dark
Old 20-06-2015, 07:57 PM
  #97  
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Originally Posted by cossirob
Your car is looking amazing mate! Who done you pipe work?
One of my mates cousins is doing the downpipe and boost hoses mate. Hes done loads of welding and fabrication on my car now.
Old 20-06-2015, 07:58 PM
  #98  
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Originally Posted by Twins
Coming along very nicely .wheels need to go dark

Getting there slowly mate. Yeah im thinking either like a anthracite/graphite grey or satin black.
Old 20-06-2015, 10:36 PM
  #99  
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Love the contrast, defo dark wheels needed ��
Old 22-06-2015, 07:24 PM
  #100  
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i like em white but a nice glossy dark met grey would look the tits!

the wheels on my daily are painted some VW grey perl look good when there clean lol
Old 22-06-2015, 08:27 PM
  #101  
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Loving the engine.
Old 10-07-2015, 07:45 PM
  #102  
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Few updates. All pipework is now done. Just need to heat wrap downpipe and screamer pipe and get my boost hoses powdercoated black.

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Not the best pic but also a brace made up to support the turbo

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More to add soon....

Alex
Old 10-07-2015, 08:40 PM
  #103  
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good looking engine bay..

tidy up the welds on the boost hoses perhaps before powder coating ?

they just look a bit out of place with the rest of the work you've done....

2p

Last edited by Farmer Giles; 10-07-2015 at 08:41 PM.
Old 10-07-2015, 08:46 PM
  #104  
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Thats the plan mate also about half of it is getting wrapped anyway due to its positioning above exhaust/turbo area

Alex
Old 11-07-2015, 09:44 AM
  #105  
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Are you able to get an air filter on the turbo? Looks very close to the wheel arch?

Cars coming along well looks great ☺
Old 11-07-2015, 03:40 PM
  #106  
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Originally Posted by cossirob
Are you able to get an air filter on the turbo? Looks very close to the wheel arch?

Cars coming along well looks great ☺

No mate the turbo intake side is too big. Its not so close that it will touch but too tight to get any pipework in. Going to be using a mesh screen made by a company called Turbo Guard from the states. The car will only be used nice weather and not in the wet or dirt roads anyway.

Alex
Old 13-07-2015, 05:26 PM
  #107  
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Originally Posted by escort_rst
No mate the turbo intake side is too big. Its not so close that it will touch but too tight to get any pipework in. Going to be using a mesh screen made by a company called Turbo Guard from the states. The car will only be used nice weather and not in the wet or dirt roads anyway.

Alex


Hi bud I am build a Orion zetec turbo at the min but few ppl have came In the garage said to use the cvh thermostat housing can you tell me if that rite or can I use the zetec one thanks Craig
Old 13-07-2015, 06:02 PM
  #108  
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Originally Posted by Craigsteen rs
Hi bud I am build a Orion zetec turbo at the min but few ppl have came In the garage said to use the cvh thermostat housing can you tell me if that rite or can I use the zetec one thanks Craig
You can use the zetec or cvh thermostat housing it up to you, people recommend the cvh one as its metal and wont warp as the plastic ones are prone to leaking also as far as im aware you can use your original coolant hoses with the cvh sat so saves messing about with them too but obviously you have to drill and tap the head for the cvh one
Old 13-07-2015, 06:19 PM
  #109  
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Originally Posted by cossirob
You can use the zetec or cvh thermostat housing it up to you, people recommend the cvh one as its metal and wont warp as the plastic ones are prone to leaking also as far as im aware you can use your original coolant hoses with the cvh sat so saves messing about with them too but obviously you have to drill and tap the head for the cvh one
Yeh I thought that they where say you have to block the bottom hose off on the zetec one is there any truth in that or the just talk crap thanks
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