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Ford Sierra 24v Turbo by Vebotrim

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Old 05-01-2013, 11:12 PM
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Vebotrim
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Default Ford Sierra 24v Turbo by Vebotrim

Aight, its time to show whats going on in the garage!

Last year i build myself a single turbo 2,9l v6 Ford Sierra.
I never tested it on the dyno but i should have make somewhere around 350hp.










The engine itself was left bonestock!
just like it was when it left the factory in the late 80s

I used Megasquirt ecu, 630cc injectors and it run on E85 fuel.
The boost was on 1,2bar.

i did a 12,36 sec run at Mantorp park.

And alot of playtime to!

That was last year and i feel that i would like to keep building on this car.
The Ford V6 engine was great fun to drive and it worked awesome all summer long!

But you get to confident with 350hp after some time
Thats why i will change the engine for this year....






Since i like Ford and cause it is a Ford engine i chose to run on a Cosworth V6 with 24valve heads, called BOB.

The plan is to left the bottom end stock, except a rebuild with new gaskets and bearings and so on.



I bought a scorpio cosworth and keept everything i need.
The engine worked well before i took it out.

The engine somehow had som damage inside.





I couldn´t find any signs of other damage done to other parts.

A stock piston made by Mahle.


All 6 of them


I wonder if they´ll handle almost 100hp each



The stock plenum looks rubbish, so ill build a new one in aluminium.
Will also build a own fuelrail, exhaustmanifold and exhaust.



The goal is to run at least 1,5bar.
With the stock compratio of 9.7:1 the first thing that goes should be the headgaskets so to fix that i will o-ring the block and run on E85 fuel.
That and a good map should hold it togheter.

Alot of change´s will also be done on the car.
I will put in a full rollcage, new seats, hydralic e-brake etc.
But first i have to fix the RUST




Thats it for now !
Old 05-01-2013, 11:20 PM
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costina
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cool keep the updates coming
Old 06-01-2013, 08:59 AM
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Damocos
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Cool....!!!! Will be nice to see another BOB turbo and with e85 and the boost you have planned i look forward to the results Mine is around 330bhp on 10psi so yours will be epic
Old 06-01-2013, 10:54 AM
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bigryrs
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Nice to see a different project! looks like it goes well and sounds awesome!! keep us posted mate
Old 06-01-2013, 11:42 AM
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The Underdog
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good project this. impressed with your drifting too. but you got beat by a volvo on the strip lol
Old 06-01-2013, 11:58 AM
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This is exellent.
Old 06-01-2013, 12:08 PM
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Ace, love the cologne V6. Will be watching!
Old 06-01-2013, 12:18 PM
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Vebotrim
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Originally Posted by Underdog ST170
good project this. impressed with your drifting too. but you got beat by a volvo on the strip lol
Thnx, Iv´e own like 5 sierras, so i know them very well.
The GAZ coils made a huge difference when drifting!

Just wanna get som more steerlook

Ooh, didn´t you know Volvos are pretty damn fast here in Sweden ?


Last edited by Vebotrim; 06-01-2013 at 12:20 PM.
Old 06-01-2013, 12:36 PM
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Nice

Fantastisk bra
Old 06-01-2013, 03:18 PM
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PaulinhoT
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A nice thread, great looking car
Old 06-01-2013, 06:00 PM
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Cool project.I will be keeping an eye on this.
Old 07-01-2013, 09:25 PM
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Thnx you guys!

Okey so i keept going with the rear end this time.




You can se wich one who´s got the most "activity" right now

Iv´e planed to run on a Scorpio Cosworth rear end with a welded 7,5" diff.



The benefits are many the way i se it.
The axel is bigger and seems more steady then the stock from Sierra.

It also has bigger bolts to the hubs wich was a problem last year.
I manage to cut off many of the old ones after all driving.





It also has bigger driveshafts



The Cosworth V6 is based on the stock Ford V6 called cologne.
It has other pistons from Mahle and the block itself is reinforced by cosworth



The standard cologne 12v cylinderblock



The 12v



The Cosworth engineblock



Some other pics







Hehe "dä bara spinner, wooootschhh!!!"
Old 07-01-2013, 09:33 PM
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Originally Posted by Vebotrim

Ooh, didn´t you know Volvos are pretty damn fast here in Sweden ?

iv seen them on some of the gatebil clips and yeh they seem very fast. was just teasing you though lol

Last edited by The Underdog; 07-01-2013 at 09:34 PM. Reason: crappy spilling
Old 07-01-2013, 11:31 PM
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Originally Posted by Underdog ST170
iv seen them on some of the gatebil clips and yeh they seem very fast. was just teasing you though lol
I know m8
Old 12-01-2013, 11:29 AM
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Pretty much all of the car is in bits and pieces right now.







I just got picked up my new gearbox of choice.
It is a Bmw M3 E36 ZF, wich is a pretty stable one

I took of the housing from the Scorpio Cosworth automatic gearbox
and if everything works out fine, the gearbox should be welded next week.







The panel wich may be flocked
Old 26-01-2013, 08:57 PM
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So i keept the flow in the garage.



The inside of the car is cleaned from paint and so on.
Before the welding of the rollcage begins i will weld the old rust on the floor with new good plates.

The gearbox is also welded, nice job done!




I picked up two nice packages last week.
Plenty of stuff to build a "killer"





Here the engine is fitted on test with the gearbox.
I don´t need to mod the gearboxtunnel wich is nice!



Old 26-01-2013, 09:18 PM
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Top work! Did you have any reliability problems with the v6 engine (12v cologne) at all?
Old 27-01-2013, 12:47 AM
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Originally Posted by SMILER258
Top work! Did you have any reliability problems with the v6 engine (12v cologne) at all?
No what so ever
1,2 bar on E85 fuel should be safe on a good standard engine.

The only problem i got by the end of the summer was probably a broken headgasket or the intakegasket... but that was expected after all the abuse i gave it...lots of revlimiter and launch control.

Can you stay away from that, and i think a conversion like this could run forever!
Compare to a turbocharged 8v sohc "pinto" this conversion on a 12v v6 is superior!
Old 28-01-2013, 07:19 AM
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Originally Posted by SMILER258
Top work! Did you have any reliability problems with the v6 engine (12v cologne) at all?
The cologne V6 is strong.

Ford Capri 2.9:

Btw. wicked project! I'm sure, it will be a lot of fun to drive.
Old 28-01-2013, 09:59 AM
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Gött med mer mos! Good luck
Old 08-03-2013, 02:37 AM
  #21  
Vebotrim
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Okay, so it´s been awhile since my last update.
Got some pics to show, let´s se !



I have mounted powerflex bushes in the front.

Alos mounted the Coilovers in front with new bushes and new bearing


The rear beam bushes doesn´t fit on the Granada coswort rear axle wich i planned to use at first, so i think im gonna put back the stock rearaxle again with the beambush changed

The Granada Cosworth rearbeam.



The 5-bolted Granada hubs in front. i will put new bearings in those.

Also been working 3-4 days straight with the floor.
Had no mig welder... but after a few weeks i got one.
I bought thread and gas then started on the floor.



Modified the frontspoiler just a little for the intercooler


I also build this gearboxmount



Here´s the H-beam to the rollcage





The engineblock and both tops has been delivered to a tuner.
I should get it by the end of Mars
Old 22-09-2013, 11:16 AM
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Marc Bourton
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Hello, I would love a Turbo 2.9 Cologne, do you have the plan for the manifold or could you recommend someone to build on for me PLEEEEEEEEEESSSSSSSSSSSEEEEEE
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