Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Mk2escort grp4 cosworth conversion paul&si

Old 27-09-2016, 01:46 PM
  #241  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

cheers fela
Old 27-09-2016, 02:40 PM
  #242  
costina
Live long and prosper!!
iTrader: (1)
 
costina's Avatar
 
Join Date: Aug 2005
Location: area 51
Posts: 9,158
Received 371 Likes on 346 Posts
Default

Do you make the covers Si ?
Old 28-09-2016, 02:36 PM
  #243  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

Originally Posted by costina
Do you make the covers Si ?
Yes fela I do
Old 06-11-2016, 12:45 PM
  #244  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

Back on the loom today not far off now, with the waisted spark in it aswell

Name:  IMG_3489.jpg
Views: 259
Size:  2.08 MB
Old 14-01-2017, 05:43 PM
  #245  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

Back o the car today after a xmas break we got the loom finished and also mounted the brake reservoir tank, just need to polish it up now
Name:  image_26.jpeg
Views: 149
Size:  1.88 MB
Name:  image_24.jpeg
Views: 118
Size:  1.79 MB
Name:  image_17.jpeg
Views: 144
Size:  1.99 MB
Name:  image_22.jpeg
Views: 200
Size:  2.14 MB
Old 15-01-2017, 03:46 PM
  #246  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

Got both the header tank and the brake res fitted up also the ignition pack mounted
Loom finished just tanks to polish up

Name:  IMG_3625.jpg
Views: 215
Size:  2.14 MB
Name:  image_24.jpeg
Views: 119
Size:  1.79 MBcom/user/siscossiers500/media/image_22.jpeg.html]Name:  image_22.jpeg
Views: 230
Size:  2.14 MB[/URL]
Name:  image_20.jpeg
Views: 153
Size:  1.99 MB
Name:  image_26.jpeg
Views: 144
Size:  1.88 MB
Old 17-01-2017, 07:37 PM
  #247  
tjRS500
.
 
tjRS500's Avatar
 
Join Date: Aug 2009
Location: Co. Derry N.I
Posts: 1,368
Received 2 Likes on 2 Posts
Default

Where did you get the braiding for the loom?

And the rubber finishes for the ends of the plugs ? The injector plugs etc I think ?

Last edited by tjRS500; 17-01-2017 at 07:38 PM.
Old 18-01-2017, 12:11 PM
  #248  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

You can buy the plugs and rubber boots off ebay fela and the braiding aswell, brand hatch performance do most of it aswell
Old 28-01-2017, 06:05 PM
  #249  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

Today we started to fit the handbrake cable and the mountings for the adjuster brackets, the cable is off the cossie with it having the 2wd rear caliper setup.
need to weld some mounting brackets onto the axle brackets to secure the cable in place will get some pics up tomorrow
Old 29-01-2017, 03:06 PM
  #250  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

New fittings for the vac pipes and breather pipe valve gone into the inlet manifold

Name:  IMG_3654.jpg
Views: 139
Size:  267.0 KB
Old 12-02-2017, 12:43 PM
  #251  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

So we decided to change the clutch for a helix 6 paddle same as whats in my 3dr so it will cope with the power ok with no issue, got it from matt lewis again and fitted it today
Name:  IMG_3727.jpg
Views: 223
Size:  2.34 MB
Name:  IMG_3728.jpg
Views: 198
Size:  2.30 MB
Name:  IMG_3732.jpg
Views: 150
Size:  1.44 MB

Also decided to go hydraulic clutch aswell, but as we already have a peddle box we are converting it so it will take the hydraulic version

as it is now
Name:  IMG_3729.jpg
Views: 134
Size:  1.82 MB

and with the new piece fabricated and ready to weld on
Name:  IMG_3730.jpg
Views: 134
Size:  1.87 MB
Name:  IMG_3731.jpg
Views: 113
Size:  1.47 MB

Get this welded on then we have to modify the peddle aswell
Old 12-02-2017, 06:51 PM
  #252  
Caddyshack
10K+ Poster!!

 
Caddyshack's Avatar
 
Join Date: Mar 2013
Location: Guildford
Posts: 10,841
Received 1,031 Likes on 944 Posts
Default

Lovely

The head looks really close to the bulkhead, is there room for engine movement?
Old 13-02-2017, 04:38 PM
  #253  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

Yes there's a bit of room but the engine is on rock solid mounts so cant move much anyway fela
Old 17-02-2017, 05:39 PM
  #254  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

Got the peddle box welded up tonight still needs painting and tidying up but looking good
Name:  IMG_3749.jpg
Views: 123
Size:  1.32 MB

Name:  IMG_3750.jpg
Views: 161
Size:  1.65 MB

Name:  IMG_3751.jpg
Views: 123
Size:  1.33 MB

Name:  IMG_3752.jpg
Views: 142
Size:  1.38 MB

Next is the new nose for the gearbox and fitting the new bottle for the fluid
Old 20-02-2017, 04:50 PM
  #255  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

Put some heat reflective matting in the engine bay last night

Name:  IMG_3760.jpg
Views: 210
Size:  2.31 MB

Name:  IMG_3759.jpg
Views: 230
Size:  2.20 MB
Old 28-02-2017, 06:48 PM
  #256  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

Made a plate for the bulk head where the pipes will pass through into the engine bay for the brakes and the clutch

Name:  image_27.jpeg
Views: 108
Size:  1.35 MB

Name:  image_29.jpeg
Views: 156
Size:  1.31 MB
Old 28-02-2017, 07:01 PM
  #257  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,755
Received 1,042 Likes on 996 Posts
Default

Them pipes are a good idea.
Old 01-03-2017, 05:59 PM
  #258  
jonfoc
Advanced PassionFord User
 
jonfoc's Avatar
 
Join Date: May 2011
Location: God knows!
Posts: 2,413
Received 272 Likes on 256 Posts
Default

Cracking project. What size master cylinders are you using for the front, rear and clutch?
Old 02-03-2017, 05:38 PM
  #259  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

We have decided to get a new brake res with 3 pots so it will have one for the hydraulic clutch aswell so the other one is for sale on ebay

will find out the sizes fela
Old 02-03-2017, 05:50 PM
  #260  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

Originally Posted by jonfoc
Cracking project. What size master cylinders are you using for the front, rear and clutch?
front 0.65
rear 0.7
clutch 0.7
The following users liked this post:
jonfoc (04-03-2017)
Old 31-03-2017, 07:28 PM
  #261  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

Now we have changed the brake reservoir for a 3 pot one to accommodate the hydrolic clutch we fitted the bulk head plate and made the pipes up
We're very happy think it looks pretty good sorted fela far

Name:  image_51.jpeg
Views: 157
Size:  1.70 MB

Name:  image_52.jpeg
Views: 127
Size:  1.66 MB

Name:  image_54.jpeg
Views: 234
Size:  2.03 MB

Name:  image_53.jpeg
Views: 103
Size:  1.94 MB
Old 03-04-2017, 09:10 AM
  #262  
DaveCrack
Too many posts.. I need a life!!
iTrader: (1)
 
DaveCrack's Avatar
 
Join Date: Jul 2007
Location: Munich/GER
Posts: 662
Received 7 Likes on 7 Posts
Default

Very neatly done and great attention to detail! Love it!
Old 03-04-2017, 01:50 PM
  #263  
rooos
PassionFord Regular
 
rooos's Avatar
 
Join Date: May 2016
Location: Ferrara, Italy
Posts: 493
Received 103 Likes on 97 Posts
Default

same...
Old 05-04-2017, 04:41 PM
  #264  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

Originally Posted by DaveCrack
Very neatly done and great attention to detail! Love it!
cheers fela
Old 05-04-2017, 04:41 PM
  #265  
siscossie
3-door moonstone
Thread Starter
iTrader: (4)
 
siscossie's Avatar
 
Join Date: Dec 2004
Location: leeds
Posts: 1,711
Received 26 Likes on 26 Posts
Default

Originally Posted by rooos
same...
thanks bud
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Focosmitch
Ford Focus RS Parts for Sale.
5
09-03-2016 01:03 PM
Focosmitch
Cars for Sale
9
05-11-2015 08:12 PM
Focosmitch
Ford RS Cosworth Parts for Sale
5
03-11-2015 04:08 PM
tonicosworth
Ford Escort RS Cosworth
3
31-10-2015 08:40 AM
Ade
Alloy wheels and ICE for sale
6
07-09-2015 05:06 PM


Thread Tools
Search this Thread
Quick Reply: Mk2escort grp4 cosworth conversion paul&si



All times are GMT. The time now is 10:13 PM.