Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

J18 COS Cosworth rebuild and restoration

Old 10-07-2014, 08:10 PM
  #281  
Cossy Mike
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As she is today

Old 10-07-2014, 08:12 PM
  #282  
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Also looking for a good set of Green injectors if anyone knows of any sensibly priced - NOW FOUND

Last edited by Cossy Mike; 14-07-2014 at 04:07 AM. Reason: Parts found no longer needed
Old 10-07-2014, 08:39 PM
  #283  
costina
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Originally Posted by Paul_RS
Stunning!

Although DO NOT put 18's on a Sapphire - It ruins them IMO. They tramline, you need to run rubber band tyres and are just generally horrible. Plus you'll need the wings and likely back arches rolled for clearance.
I'm with Paul on this one Mike I had focus rims on mine with 35 tyres not a nice drive.

Looking very nice tho Mike

Just hope you get on with your wheel choice as we all have different opinions

Last edited by costina; 10-07-2014 at 08:43 PM.
Old 10-07-2014, 08:45 PM
  #284  
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Originally Posted by costina
I'm with Paul on this one Mike I had focus rims on mine with 35 tyres not a nice drive.

Looking very nice tho Mike

Just hope you get on with your wheel choice as we all have different opinions
I know where your coming from, but I just love 18's (plus I'll need them to clear the 362 rotors)

I been out in a couple of saffs running 18's and seemed fine, I'll decide once it's done a good few miles
Old 10-07-2014, 09:24 PM
  #285  
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I was expecting pics of the calipers.
Old 10-07-2014, 09:25 PM
  #286  
costina
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Originally Posted by saphcosmike
I know where your coming from, but I just love 18's (plus I'll need them to clear the 362 rotors)

I been out in a couple of saffs running 18's and seemed fine, I'll decide once it's done a good few miles
Yep I had the same issues big brakes hence the avatar pic. Don't run toyo's that could have been my problem.
Old 10-07-2014, 09:38 PM
  #287  
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Originally Posted by cozzy jeff
I was expecting pics of the calipers.
They on the bottom of page 7
Old 12-07-2014, 02:25 PM
  #288  
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Very nice mate
Old 12-07-2014, 04:26 PM
  #289  
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Originally Posted by saphcosmike
I know where your coming from, but I just love 18's (plus I'll need them to clear the 362 rotors)

I been out in a couple of saffs running 18's and seemed fine, I'll decide once it's done a good few miles

Chav





Old 12-07-2014, 08:36 PM
  #290  
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I think my saffdrives ok with 18s on.Nice to see the pic of the car.
Old 12-07-2014, 09:32 PM
  #291  
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Originally Posted by Paul_RS
Chav





it would of spent the rest of its days on axle stands if I never got them
Old 12-07-2014, 09:35 PM
  #292  
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Originally Posted by Glenn_
I think my saffdrives ok with 18s on.Nice to see the pic of the car.
Thanks, hopefully by tomorrow night ill have ignition lights and a working abs pump
Old 12-07-2014, 10:19 PM
  #293  
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Looking well, spoke to Jeff today said you had these brakes, they will stop that car hard as i have the 4 pot version and mine nose dives in to the ground from high speed so don't lower the front of yours too much
Old 13-07-2014, 10:35 AM
  #294  
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just went through this thread absolute credit to you! amazing work!
Old 13-07-2014, 09:11 PM
  #295  
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Originally Posted by BRAMMER
Looking well, spoke to Jeff today said you had these brakes, they will stop that car hard as i have the 4 pot version and mine nose dives in to the ground from high speed so don't lower the front of yours too much
Thanks Chris, I was looking at pictures in your resto thread and thought you had 6pots.

Well overspeced brakes for my use but I couldn't let them go at the price I paid.

They'll stop me hard from 60mph
Old 13-07-2014, 09:13 PM
  #296  
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Originally Posted by Harryh24
just went through this thread absolute credit to you! amazing work!
Thanks Harry
Old 13-07-2014, 09:42 PM
  #297  
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Originally Posted by saphcosmike
Thanks Harry
where did you manage to get so many original parts? I'm trying to get bits for my 3 door.

cheers
Old 14-07-2014, 04:06 AM
  #298  
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Originally Posted by Harryh24
where did you manage to get so many original parts? I'm trying to get bits for my 3 door.

cheers
I started buying bits before I took it apart. Other than that it really helps of you have the finis number before you go into Ford as he'll have more time for you.

Also another tip is to try a few different dealers as there stocking systems are different. One dealer may say its NLA but another can get it back order from Germany.

Failing that, ebay is your friend
Old 31-07-2014, 07:42 PM
  #299  
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What a fantastic resto!

Cannot wait for the finished piccies!!
Old 17-08-2014, 06:44 PM
  #300  
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Milestone reached on Friday,

I managed to get it going after a few teething problems with oil pressure, fuel pump, starter motor and battery.

All turned out to be schoolboy errors that I don't wish to share

Anyway, it came down off the axle stands on Friday with the help of CozzyJeff, thanks mate, couldn't of done it without you

However, I don't have many pictures as everyone else was taking them

The few I have, still a load of little jobs to do.






Not been washed for 5 years, still looks ok though desperate for a claybar session, you up for it MoonstoneMO






Last edited by Cossy Mike; 06-09-2014 at 02:50 PM.
Old 17-08-2014, 06:49 PM
  #301  
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Old 17-08-2014, 06:51 PM
  #302  
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Old 17-08-2014, 06:52 PM
  #303  
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Old 17-08-2014, 06:53 PM
  #304  
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And I changes a few hoses as the originals were shite and looked the same

Old 17-08-2014, 06:55 PM
  #305  
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Really not sure what to do now, engine needs running in minimum of 500 miles but it's only insured for fire & theft, no tax, no MOT and the wheels need aligned.

Might put it off until next year now as the summer is drawing to a close and it need to go in for paint and the wheels need refurbing.
Old 17-08-2014, 06:58 PM
  #306  
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nice pic of the top of my head
Old 17-08-2014, 07:13 PM
  #307  
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Very nice Mike

Paul
Old 17-08-2014, 07:19 PM
  #308  
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Oh yes Mike
Old 17-08-2014, 07:57 PM
  #309  
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Well done mate..
Old 17-08-2014, 08:13 PM
  #310  
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Outstanding!
Old 28-09-2014, 06:17 PM
  #311  
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Well, that's it for another year.

Tidied out the garage, repainted walls and put insulation on the garage door.

Cover on,







Carcoon over





Zipped up



plugged in,



and up she goes

Old 29-09-2014, 06:04 PM
  #312  
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Dunno what's more impressive the car/effort put into it or the carcoon.

Simply stunning car, and omg I want one of the dry bags for my frst.
Old 29-09-2014, 07:23 PM
  #313  
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Great rebuild. Looks like the garage is full now
Old 30-09-2014, 10:37 AM
  #314  
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Originally Posted by Fraggle...
Dunno what's more impressive the car/effort put into it or the carcoon.

Simply stunning car, and omg I want one of the dry bags for my frst.
carcoon is well worth the money mate, should of bought one years ago. Much easier with tha battery conditioner as well, no unhooking the battery every time I use it.

It's now got it's own small loom behind the battery and simply plugs in.

Originally Posted by Mondi-DZK
Great rebuild. Looks like the garage is full now
I know, I don't know how I've managed tbh, hopefully, extend on the side of the garage so I have some storage and somewhere to work and keep the garage just for the car
Old 30-09-2014, 10:39 AM
  #315  
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Idea from another thread, what sort of power should I be expecting from this spec below please?

Live map NMS
Dark greens
3 bar map sensor
RS500 alloy cooler
K&N panel filter
Full Stainless Mongoose
New Hybrid stg1 TT T3 360° bearing 60mm compressor, -31

I'm hoping for 330
Old 01-10-2014, 08:33 PM
  #316  
costina
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Originally Posted by saphcosmike
Idea from another thread, what sort of power should I be expecting from this spec below please?

Live map NMS
Dark greens
3 bar map sensor
RS500 alloy cooler
K&N panel filter
Full Stainless Mongoose
New Hybrid stg1 TT T3 360° bearing 60mm compressor, -31

I'm hoping for 330
Easy holding 22 psi.

On greens with different maps and turbos but the same rolling road ive seen.

333bhp T34/48
329bhp T34/63
347bhp T34/48
337bhp stg 2 T3
360bhp st2 T34/55

As long as its set up right it will do 330 bhp easy.

Top 2 is my cars both engines had over 100k on them.

Paul
Old 01-10-2014, 09:09 PM
  #317  
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Originally Posted by costina
Easy holding 22 psi.

On greens with different maps and turbos but the same rolling road ive seen.

333bhp T34/48
329bhp T34/63
347bhp T34/48
337bhp stg 2 T3
360bhp st2 T34/55

As long as its set up right it will do 330 bhp easy.

Top 2 is my cars both engines had over 100k on them.

Paul
Perfect, thanks Paul
Old 04-10-2014, 01:03 PM
  #318  
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Very nice mate, very very nice
Old 07-01-2015, 11:52 AM
  #319  
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All booked in to NMS for a live map in May

After speaking with Karl I'm getting excited, very knowledgeable bloke
Old 07-02-2015, 06:07 PM
  #320  
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Managed to do a few jobs on the old girl today as the weather wasn't too cold.

Sourced a new Ford badge for my new steering wheel





and then repainted the horn symbol,



A bit of panel wipe,



and pressed on,



I loaned a steering wheel off CozzyJeff (thanks mate ), might not be to everyone's taste but I like them. I'm keeping all the 4wd stuff so I can swap and change when the mood suits,







Then up on the ramps,





I'd be lost without these,



Had some bit's re zinced as they could have been better,







I noticed a coolant leak whilst it's been stood in the carcoon, located to the thermostat front elbow. The original rubber rings are shite. So I bonded it in with this stuff,







Whilst it was all off I had the chance to re align the belts,



I have after many people commenting on my timing belt cover managed to clean up my original one up good enough to go on,





Sourced fittings,



and then I had to drop the alternator down, remove belts, water pump pulley to fit the lower bolt/peg.

















and I found these clips for the 500 crossover pipe,



Then I had a problem with the compomotive centre caps not fully clipping onto the wheel. They would not seat properly, sitting up about 2 mm.



So I popped them off a ground some off



and then they clipped straight on, nice and snug,


Last edited by Cossy Mike; 07-02-2015 at 06:11 PM.

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