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ZVH to Zetec

Old 24-12-2011, 02:08 PM
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Default ZVH to Zetec

Was asked to put some pics up, so will do the latest rebuild of the Engine etc. Engine is completed so this is historic




Donor Engine





ST170 Inlet Manifold to be ported




ST170 Injector Rail to be ported with Subaru P1 850cc Injectors




What no engine

New Fuel pump and lines required as old pump and lines are too small
Old 24-12-2011, 02:10 PM
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Some more Pics:





Inlet Manifold with injector plate ported




New -10 Fuel line with a -8 Return, bit of a size increase from a -6



New Fuel pump with -10 feed line



Rocker Cover given a coat of paint



Pressure Regulator and gauge for fuel rail



Old and New clutch plates, its going to be heavy, so



Hydraulic Clutch Pedal in the making, idea off Performance ford
Old 24-12-2011, 02:11 PM
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Ported ST170 Manifold from above :00001656:
Old 24-12-2011, 02:11 PM
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Hydraulic Clutch



16V Head



16V Head showing the valves and ported inlet ports



16V Head with RS Turbo Exhaust manifold and edge of Kent Fast road cams box



View of the forged pistons
Old 24-12-2011, 02:12 PM
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New Turbo from AET to suit engine



Brake Bias Box



Engine coming together
Old 24-12-2011, 02:13 PM
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Mockup of Exhaust/turbo and Inlet manifold with crossover pipe
Old 24-12-2011, 02:13 PM
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Hydraulic Clutch, ram mounted on gearbox and arm

Old 24-12-2011, 02:14 PM
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There is an interference on the manifold to strutbace, some modification required to the strut brace



From underneath

Paul at AJK Motors is really getting it done, reckons we may have a base map tomorrow and a test fire
Old 24-12-2011, 02:14 PM
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Engine nearly fully connected

Old 24-12-2011, 02:15 PM
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Thanks, will put the details of the parts etc on after I get them off AJK Motors and its all working.

Running, kinda, click Image below to play Vid


Still more to do and then Mapping




Remote Oil Filter and Hydraulic clutch in better view




New Oil Filler from AutoSpecialists
Old 24-12-2011, 02:16 PM
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Nearly Complete, braking system to sort and a few loose wires etc


Base Map entered and running much sweeter

Looked at a roll cage and they are 6 to 4 weeks lead time, so not in time for Ford Fair
Old 24-12-2011, 02:18 PM
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Mark Shead on Right playing with map after run, temps too high. ACTS of 65 degrees




Sadness, put it back on the truck




Adjustable backend arms, though I loose the rear anti roll bar connection and not sure of the setup
Old 24-12-2011, 02:19 PM
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Back at MA Developments




Old 24-12-2011, 02:20 PM
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Printouts



July 18th 2011

At the Fly




At the Wheels
Old 24-12-2011, 02:21 PM
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Quick sketch to describe what i'm asking

PS its coilovers so springs are not in way, and this is for adjustable rears. I found the answer on Passion Ford
Old 24-12-2011, 02:23 PM
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Got in, but cant push pedals to floor, some adjustment required.

Getting out was a clever moment as well




Bumper back on after spraying etc
Old 24-12-2011, 02:26 PM
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Track Day 25/08/2011. Not a good day the baffled sump blew oil all over the font offside wheel causing heart stopping moment when braking down from 120 to 30 and thinking I wasnt going to make the corner but plough on.

Just arrived in the post, a cd with some photos from the day









Album Link <<<
Old 24-12-2011, 03:12 PM
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your rear arms look odd mine have a spacer in them
Old 24-12-2011, 03:16 PM
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Rear arms were only mocked up and they should have been mounted in a parallel configuration. They are now correctly mounted, but yes they did look odd
Old 28-12-2011, 10:48 AM
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Vid of the total effect so far

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