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4x4 sapphire cosworth rebuild

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Old 05-07-2011, 08:10 PM
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bruiser5050
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Default 4x4 sapphire cosworth rebuild

hello everyone

here are my current pics of J819 W00 , i have owned the car for about 9 yrs and the time has arrived for a full on resto , car is basically solid but starting to get a bit scabby around the edges.




more pics to follow

on a seperate subject i run my own fabrication and powdercoating business , so if anyone wants any brackets making or parts blasting and powdercoating please pm me .

www.pctengineering.co.uk

facebook - pct engineering

thanks , Mat

Last edited by bruiser5050; 05-07-2011 at 10:11 PM. Reason: better pictures
Old 11-07-2011, 08:11 PM
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bruiser5050
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Default Update 1

spent some of the weekend getting the dashboard out and the bumper and headlights ,



found quite a bit of corrosion around the heater , will deal with that once the car is completely stripped.



also started disconecting hoses on the engine , found a little bit of black oil in the tubo inlet , not sure if that means theirs a turbo problem or not?




had a good look around the front cross member and all seems well , no corrosion at all



next week end ill tackle the rest of the engine ancillaries ready for engine removal
Old 11-07-2011, 08:14 PM
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gavt123
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top work mate another one getting the treatment it deserves
Old 12-08-2011, 10:05 PM
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bruiser5050
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Default update 2

been well busy at work for the past few weeks but got 2 weeks off now , so today got stuck in with engine removal

first of radiator and intercooler removal


then removed header tank and powersteering resevoir



then i took off exhaust and inlet manifolds to give me bit more room to get at gearbox bolts etc

exhaust manifold removed


inlet removed

, spent the rest of the day removing powersteering pipework , alternator , and other bracketery as well as clutch cable and speedo cable.

need about an hour or so in the morning undo gearbox bolts and engine mounts then should be ready for the big lift lol
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