Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

545 bhp Radiant Red Sapphire Cosworth

Old 10-09-2014, 03:09 PM
  #641  
Sonic Boom
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Originally Posted by fraser9764
New RS500 Style splitter turned up at the weekend from Ian Heron, Got it fitted last night. I've got to say the quality and fitment is perfect would definatly reccomend these over the other ones on ebay. Comes in satin black gel coat too so no need to paint and keep touching up stone chips
Does he do 3 Door ones too?
Have you got a link?
Cheers Rich
Old 10-09-2014, 07:43 PM
  #642  
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he does,ive recently fitted one to mine if you look through my thread you can check out how good it looks and fits.looks like he doesn't have any on ebay at the moment but contact him and he could make you one in a week or so.
http://www.ebay.co.uk/itm/FORD-SIERR...:X:RTQ:GB:1123
Old 10-09-2014, 08:14 PM
  #643  
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Originally Posted by cozzy jeff
he does,ive recently fitted one to mine if you look through my thread you can check out how good it looks and fits.looks like he doesn't have any on ebay at the moment but contact him and he could make you one in a week or so.
http://www.ebay.co.uk/itm/FORD-SIERR...:X:RTQ:GB:1123
Cheers just sent him a message
Rich
Old 14-09-2014, 07:54 PM
  #644  
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few pics from today

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Old 14-09-2014, 08:16 PM
  #645  
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Looks mint mate love it.
Rich
Old 15-09-2014, 07:40 AM
  #646  
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Looks lovely and Red... Someone's been busy...

Need to sort another PDR session on it... One more should have it all done...
Old 15-09-2014, 05:19 PM
  #647  
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Looks spot on mate.
Old 29-09-2014, 01:43 PM
  #648  
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Finally managed to squeeze a trip to Blink Motorsport in to have the suspension set up. drives much nicer now. it was quite scary entering a corner with any speed before, it was toeing out on the rear and too much toe in on the front, so it basically wanted to go in circles
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The caster on the front is a bit imbalanced, even though the eccentric top mounts are set the same.
I will probably change to 3dr hubs at some point so ill maybe look into it further then.
Old 29-09-2014, 06:43 PM
  #649  
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Graham
Was the castors with both mounts at max 12 o'clock ?
I'm sure it loads better
Old 30-09-2014, 08:17 AM
  #650  
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Originally Posted by Ridgey
Graham
Was the castors with both mounts at max 12 o'clock ?
I'm sure it loads better
Yes both at 12 o'clock, so im not sure where the error has come from it drives well anyway so im not going to panic about it for now.
it'll be interesting to see how your caster compares when yours is set up.
Old 15-10-2014, 08:46 PM
  #651  
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Something to do over winter...

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Old 15-10-2014, 09:48 PM
  #652  
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Old 24-01-2015, 03:18 PM
  #653  
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We've been busy today making the Saff red again...

A few pics from me for now...

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Old 24-01-2015, 05:22 PM
  #654  
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Its still looking nice.
Old 24-01-2015, 05:52 PM
  #655  
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Hard to believe bar the Cosworth bolt on bits, it's all pretty much original paint!
It's come up really nicely today...
Looks lovely and wet...
Old 24-01-2015, 06:15 PM
  #656  
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very nice!
Old 24-01-2015, 09:11 PM
  #657  
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Originally Posted by fraser9764
Well the plastic bits in the engine bay have always annoyed me, the cam covers for these small turbo heads seem to be few and far between and i can't bring myself to pay for carbon fibre. The turbo heat sheild was always grey, if you put any tyre black etc. on it would look great for 2 mins then it would soak it up and back to grey

So after discussing it with Chris i decided to try some crackle black on them.
It turned up today so it was straight out in the garage for a play











Quite pleased with the outcome, just got to see how well it sticks to the plastic....
How did it last?

I must say its looking really well

I want to give my timing belt cover a coat as it has a few marks down the side that won't come off.

Did it take to the plastic ok?
Old 25-01-2015, 08:59 AM
  #658  
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The paint still looks perfect. I even managed to get brake fluid over the heat shield and it hasn't marked it.
I gave the plastic a food rough up with some sandpaper before painting to give it a good key, and wiped it down with some thinners.

Thanks to Chris for yesterday. It's cleaned up great. Gonna give the inside a good clean today and another coat of wax.
I wouldn't normally be using it at this time of year but a mate is getting married next weekend and wants me to drive him and the other best man to the church in the saph.

Once the wedding is out of the way, and I've finished redoing the kitchen I'll crack on with getting this ecu fitted.

Few more pics from yesterday

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Last edited by fraser9764; 25-01-2015 at 09:07 AM.
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Old 25-01-2015, 09:29 AM
  #659  
NobbyClark
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That's a lovely Saff!

Its good to see a red one!!
Old 25-01-2015, 10:57 AM
  #660  
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Originally Posted by fraser9764
The paint still looks perfect. I even managed to get brake fluid over the heat shield and it hasn't marked it.
I gave the plastic a food rough up with some sandpaper before painting to give it a good key, and wiped it down with some thinners.

Perfect

Ill give it a go, thanks!
Old 25-01-2015, 11:13 AM
  #661  
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Love it, simple but so affective, great car pal.
Old 02-02-2015, 07:47 PM
  #662  
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I'll post a couple of pics I was sent earlier if Fraser won't...

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Old 26-02-2015, 07:20 PM
  #663  
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New brakes have arrived.
300mm rear conversion, and 320 fronts with compbrake pro race 7 calipers. (Actually a porsche brembo caliper)
Calipers are new, and the discs and brackets are from ridgey as he's gone up a size front and rear.
Rear calipers were all refurbed during the rebuild so are ready to go with d's 2500s fitted.
I've got a set of hawk hps pads for the front. Prices are very reasonable compared to others, and they get great reviews online so we will see how we get on.
Just got to figure out what's best to do with the brake lines.
Got to pull my finger out soon and get this ecu fitted and bolt the brakes on.

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Old 26-02-2015, 07:24 PM
  #664  
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Cool brakes them. I would love a big set of brakes for mine.
Old 26-02-2015, 08:46 PM
  #665  
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Where do you get the hawk pads from?
I'd try a set of them in my evo 8 calipers
Old 26-02-2015, 09:06 PM
  #666  
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From compbrake. Not sure if they stock pads for oem calipers or just their own fitments. Give them a ring or email.
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Old 26-02-2015, 09:16 PM
  #667  
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Sound cheers
Old 01-03-2015, 11:40 AM
  #668  
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Those brakes are crying out for silver cosworth stickers.

I ran Hawk pads in my DC2 years ago and I really liked them, found they had better initial bite than DS2500.

Last edited by Nash; 01-03-2015 at 11:42 AM.
Old 01-03-2015, 01:43 PM
  #669  
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I had these on my saff.

Good brakes for the money they now are fitted to the cortina.

Paul
Old 01-03-2015, 01:44 PM
  #670  
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Hawk pads can be purchased for Rally Design.
Old 27-03-2015, 10:06 PM
  #671  
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Well I finally made a start on the new brakes and ECU replacement.

Had the front bells anodised, They didn't do coloured finishes so they are a satin aluminium finish, looks nice, but then I realised the rears wouldn't match so I'm now waiting for the rears to be done too

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Mocked up the fronts. Fits ok behind the Hocks but still need a 5mm spacer, which is fine as that's et35

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Then I pulled out the standard engine loom and ignition system.
Old coil vs. New

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Then I cut the back out of the glove box, so its basically just a flap now.
The gave a bit of space to mount a aluminium plate behind and then mount the new ECU and fuse box.

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Hopefully spend a bit of time on it this weekend, want to get the new coil mounted up and start laying out the loom.
Old 27-03-2015, 10:53 PM
  #672  
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Coolio. Is that fues box just for the engine then.
Old 27-03-2015, 11:07 PM
  #673  
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Yep, the original switched ignition live will just drive a relay which will have its own battery feed. bit annoying it had to go in at an angle but it was the only way it would all fit and be completely hidden when the glovebox is shut.
Old 28-03-2015, 05:12 AM
  #674  
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Cool cool.
Old 28-03-2015, 10:55 PM
  #675  
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New coil mounted,

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New Siemens 83s fitted

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and the new ECU and fuse box in position

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Also spent quite a bit of time drawing up the wiring diagram for the new engine loom, which keeps getting bigger and bigger as i decide to incorporate more stuff. I'll post it up tomorrow when its finished then hopefully this week i can wire up the fuse box and start actually building the loom.

Only thing i haven't yet sorted is HT leads. Anyone know of anywhere online you can order custom ones easily? if not i'll ask Chris at EFI Parts who will be doing the mapping if he can make me up a set.
Old 29-03-2015, 10:32 AM
  #676  
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Drawing for the new loom.

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There's a few bits in there for future use such as ALS, LC and a temp control solenoid.
Maybe make a start later on wiring the fusebox up.
Old 29-03-2015, 09:47 PM
  #677  
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Didn't end up starting the wiring today, but did get a bit of time to make a mount for the ABS control unit.
Took the CDF Racing mount off the L8 and bolted it to a piece of 3mm ally riveted to the original mount that used to clip to the top of the ECU.

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Also got a new set of indicators as the glass fell off mine the other day.
Chris convinced me to remove the orange filters before I fit them, I'll order some chrome covered bulbs that flash orange.

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Old 30-03-2015, 07:00 AM
  #678  
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Went ok then?
Old 30-03-2015, 08:30 AM
  #679  
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Cool update matey. I take it you took the lenses apart to get rid of the orange part of the lense.
Old 30-03-2015, 08:52 AM
  #680  
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No, i used an old soldering iron to melt a cross into the inner lense through the bulb hole, and then managed to pull the orange bit out with a pair of long nosed pliers.

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