Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

mk2 escort estate RWD turbo,

Thread Tools
 
Search this Thread
 
Old 31-05-2011, 03:32 PM
  #161  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

Originally Posted by XRT_si
Looking good mate, it's making decent progress. For the remotr ISCV look for the housing off an early XR2i

Mine started at the weekend by the way

glad to hear you got it started, did it all go smoothly?

im hoping to atleast start it up in the next month or so,

am i rite in thinking a use the takeoff on the inlet manifold just behind the throttle body, and then a takoff on the crossover pipe needs making for the ISCV?

cheers for ur help
Old 31-05-2011, 04:35 PM
  #162  
XRT_si
PassionFord Post Whore!!
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Yes, I'm sure that's how you plumb it up but haven't seen/done one in ages.

Mine leaked fuel everywhere and took about 3 hours to work out why/stop it. The map's crap too, but other than that it's alright!
Old 31-05-2011, 05:16 PM
  #163  
andy escos
PassionFord Post Whore!!
iTrader: (1)
 
andy escos's Avatar
 
Join Date: Jun 2008
Location: Sunny Devon
Posts: 6,302
Received 3 Likes on 3 Posts
Default

Originally Posted by XRT_si
Looking good mate, it's making decent progress. For the remotr ISCV look for the housing off an early XR2i

Mine started at the weekend by the way
or you could get this billet housing on ebay
http://cgi.ebay.co.uk/ws/eBayISAPI.d...T#ht_500wt_949
Old 31-05-2011, 07:27 PM
  #164  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

few pics of the water pipes







all the water pipes are done now, inc heater matrix, just need to get some jubilee clips,
Old 31-05-2011, 09:24 PM
  #165  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

couple more pics, return to the engine with a take off for the header tank,

heater is plumbed in now but i forgot to take a picture, you can see where is going tho



return on the rad with the heater/ inlet manifold return going back to the water pump

just need to get a header tank now, the turbo cooler is also plumbed in now aswell, feel like im getting there now

Old 31-05-2011, 09:46 PM
  #166  
XRT_si
PassionFord Post Whore!!
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Look much better in black. Nice progress.
Old 31-05-2011, 10:03 PM
  #167  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

Originally Posted by XRT_si
Look much better in black. Nice progress.

cheers, i thought black would be best, im keeping the blue to under the car, want the bay to look neat, its getting more full by the min though, i didnt appreciate how much work goes into a custom system, and thats pretty bad considering a fit central heating for a living,

the wiring is a bit of a pain aswell, by rs bible has a brake down of the wire colours so i will spend a couple of hours getting my head round it,

fuel lines i will do in 10mm copper for now with an rs turbo pump i think so im really hoping to get it running before to long
Old 09-06-2011, 07:26 PM
  #168  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

iv been sorting out some of the fuelling, got the petrol tank in and the hard fuel pipes fitted









just need to fit the flex between the tank and lines and the inlet,

im getting there now but i need some of the connectors that go on the rs turbo fuel pump and cant seem to find any??
Old 09-06-2011, 07:47 PM
  #169  
XRT_si
PassionFord Post Whore!!
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

For the fuel pump connectros I just adapted some spade connectors.

What axle are you using?
Old 09-06-2011, 07:50 PM
  #170  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

i will try that then, maybe put some heatshrink over it all,

the axle is a capri 280s with lsd fitted, already shortened and brand new brakes,

absolute bargin aswell
Old 12-06-2011, 12:16 PM
  #171  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

bit of an update, all the fuel lines are finished, piped up to tank and inlet manifold, fuel pump is in as a temp fix untill i sort a decent bracket for it out,

iv finally got the oil in the engine and had it turning over on the starter with 15 psi at the dial,

im going to do a temp wire up of the fuel pump this afternoon and may put fuel in and test the flow and return lines are working ok,

pretty happy with the progress now, i need to sort out some ht leads for it if anyone knows of the best type without costing to much

i could also do with a decent t3 turbo downpipe that i can cut up if anyone has one
Old 12-06-2011, 02:12 PM
  #172  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

the fuel pump is temp wired now and iv had it working, had a stight leak on the powerboost valve but iv sorted that now, had it running for a while with no problems, the tank feeds and swirl pot i fitted in the tank must be working ok hopefully if i can figure the loom i can start it as long as all the second had part work ok
Old 13-06-2011, 08:45 PM
  #173  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

small update, just spent about an hour doing some wiring, made up the fuel pump and fuel injection relays and fitted them up to the car, plugged in all the connectors and put a battery to it,

got my one second pulse on the fuel pump and all the fuel injectors seemed to click, since the starter turns i just need to sort the ht leads and it mite fire

should it fire without the turbo connecting so i dont need to make an inlet for now or not??
Old 14-06-2011, 05:37 PM
  #174  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default engine has started

sorted out some ht leads today and she fired up first try so i am verry happy considering its on efi now and not mechanical, and everything on it was used,

i need to sort the wiring out properly now and tidy it all up inc sorting the wiring to the rest of the car
Old 19-06-2011, 11:56 AM
  #175  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

iv ran out of cash to spend on the car now so iv started sorting some other bits out that need doing today,
stripping the doors, tailgate, bonnet, antidive kit and a few other bits ready for repairs and then bead blasting so i can hopefully get the whole car in primer next month
Old 29-06-2011, 07:46 PM
  #176  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

iv just got back from picking up the doors, tailgate, bonnet, roll bar, and a few other bits from the sand blaster,
they have all come up pretty well, the bonnet is mint, tailgate needs a small repair behind where the numberplate goes, one door needs a couple of small repairs on the bottom edge, the other need the entire virtually replacing but there are no major dints on anything,

i will get some pics up soon,

i will get it all sprayed in red oxide asap and start on the repairs next week hopefully,

i want to get everything fitted up as soon as i can so i can get the whole car in primer,

im really happy how its going so far, ideally i would like to get it sat on all four wheels but cant justify buying all the front end steering parts when i need so many other things
Old 29-06-2011, 08:31 PM
  #177  
retro d
Too many posts.. I need a life!!
iTrader: (15)
 
retro d's Avatar
 
Join Date: Jul 2009
Location: Bristol
Posts: 725
Likes: 0
Received 1 Like on 1 Post
Default

Looking good Bud.
Old 07-07-2011, 07:59 PM
  #178  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

iv started work on the passenger door now and found the bottom was rotton, i have welded up the inside and need to sort out the bottom of the skin now,

i pulled it out of the garage and had it running for about 5 mins and the sump gasket is pissing out, not happy so im leaving it for abit and im going to get the body sorted,
Old 07-07-2011, 08:00 PM
  #179  
XRT_si
PassionFord Post Whore!!
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Was wondering how this was coming along!
Old 07-07-2011, 08:15 PM
  #180  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

its going ok, bit pissed off with the oil leak, its been sealed and everythin, never mind im leaving it for a while now and will get on with the bodywork, i also need to sort a prop for it,

if i can get it in primer over the next month or so i should have it finished for some shows next year all going well
Old 10-07-2011, 02:33 PM
  #181  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

couple of bad quality pictures of one of the door bottoms part way through repair



Old 14-07-2011, 08:53 PM
  #182  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

iv been doing some work on both doors now, i got the ns door in primer but forgot to take a picture, they were both solid but had a few dents that needed filling











i should get the os door in primer tomorrow and the holes welded up where the chrome trim went around the windows
Old 17-07-2011, 08:31 PM
  #183  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

iv got one door in primer now and one in red oxide, i will get some pics tomorrow, they still need a good wet flat but since its not ready for paint im not aiming for perfect yet. just glad its begining to come together
Old 19-07-2011, 10:23 PM
  #184  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

forgot to up load my pics, i have one door painted to have a look how straight it is before final paint and the other ready for a wet flat and probably re prime
Old 19-07-2011, 10:35 PM
  #185  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default







as i have said its just to see how they look and they were painted outside, i dont think im a painter but it looks ok, not had a machine polish yet, what do you think?
Old 26-07-2011, 08:01 PM
  #186  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

started painted the insides of the doors and tailgate







made a start on the anti dive kit heater vent and bonnet aswell










i then decided i wanted to mount the coilpack neatly, thought about boxing it into the heater bubble but in the end came up with this





it still needs some filling but im happy with it and should look a bit better in the bay
Old 26-07-2011, 09:01 PM
  #187  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

tailgate pic

Old 27-07-2011, 08:07 AM
  #188  
XRT_si
PassionFord Post Whore!!
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Love the coil mount, I wanted to do something similar with my heater bowl but a previous owner had butchered it beyond repair. Looks lush that.
Old 27-07-2011, 08:47 PM
  #189  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

done abit more on it today, what do you think??

anti dive kit painted



quick fill and test fit



painted a few more bits





i really like the look of it now, the oil filler will be moved to the front with a sierra rocker cover i have so wont be in the way when its fitted
Old 28-07-2011, 09:36 AM
  #190  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

iv made a bit of a start on the wiring iv taken all the tape off so i can re loom it, need to find some standard injectors for now aswell,

i need to sort out what managment to use and could do with some advice, i really want it rite first time

im thinking megasquirt but dont no anybody who will map it for me, body isnt far off now so needs sorting
Old 14-08-2011, 03:25 PM
  #191  
mk2mania
Wahay!! I've lost my Virginity!!
 
mk2mania's Avatar
 
Join Date: Aug 2009
Location: bolton
Posts: 83
Likes: 0
Received 0 Likes on 0 Posts
Default

certainly looks like its gettin there,, keep it up,,not be long b4 your on the black stuff,, cheers rick

http://www.youtube.com/watch?v=zgrzwySTFKw
Old 17-08-2011, 08:07 PM
  #192  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

done a bit on the car tonight, re fitting some of the parts that i painted up, bit more space in the garage now, and its starting to look like a car again
Old 18-08-2011, 09:03 AM
  #193  
XRT_si
PassionFord Post Whore!!
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Good to hear! All game for sunday?
Old 18-08-2011, 11:15 AM
  #194  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

Originally Posted by XRT_si
Good to hear! All game for sunday?


Just got to scrape 12 months of crap off and fit the doors and I will be ready, I put my f o r d grill on last nite for the first time and looks quality!

Should have it ready Saturday,

Still can't find wheels yet, think I'm going for banded steels now but need to decide on a style??
Old 18-08-2011, 11:32 AM
  #195  
XRT_si
PassionFord Post Whore!!
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Ha! Sounds like it's given you some inspiration then!

Has Chris got in contact with you and arranged it yet?

Banded steels are very cool
Old 18-08-2011, 03:32 PM
  #196  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

yeah its a bit of a push to get a bit more done, only stuff thats been hanging round in the way and needed doing, im hoping to get the doors hung tonight and sort the garage so there is a bit of space,

chris has called and is coming sunday afternoon, seems a sound lad and will hopefully make the car look good for me,

when are you looking at getting it in for?
Old 18-08-2011, 03:42 PM
  #197  
russ rs
Too many posts.. I need a life!!
 
russ rs's Avatar
 
Join Date: Nov 2010
Location: birmingham
Posts: 795
Likes: 0
Received 6 Likes on 6 Posts
Default

good luck mate
Old 18-08-2011, 03:49 PM
  #198  
XRT_si
PassionFord Post Whore!!
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Originally Posted by mk1turboestate
yeah its a bit of a push to get a bit more done, only stuff thats been hanging round in the way and needed doing, im hoping to get the doors hung tonight and sort the garage so there is a bit of space,

chris has called and is coming sunday afternoon, seems a sound lad and will hopefully make the car look good for me,

when are you looking at getting it in for?
He's a really good lad and takes a stunning picture; have a look at some previous issues for his work.

It will be going in for next month
Old 18-08-2011, 04:21 PM
  #199  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

quick couple of pics taken with the iphone






its started raining now and i need to pull it out the garage to fit the passenger door so it will have to wait
Old 18-08-2011, 09:07 PM
  #200  
mk1turboestate
Advanced PassionFord User
Thread Starter
iTrader: (2)
 
mk1turboestate's Avatar
 
Join Date: Dec 2010
Location: manchester
Posts: 1,844
Received 73 Likes on 68 Posts
Default

got a fair bit done tonight, sierra rocker cover fitted car half cleaned, couldnt fit the ns door because it didnt start raining, will be done tomorrow


Quick Reply: mk2 escort estate RWD turbo,



All times are GMT. The time now is 06:36 AM.