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ST170 mk1 fiesta crossmember update 2/9/15

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Old 14-09-2010, 09:49 PM
  #41  
Twins
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Old 16-09-2010, 06:19 PM
  #42  
Davey8oy
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Another UPDATE!!!

been down to the workshop today

took delivery of my new steering wheel and quick release boss

its a omp alcantara touring car 350mm will have to get a cover for it to protect it whilst not using it

the steering wheel quick release boss is a touring car spec life line varient which will be welded to my new steering coloumb which will also be fully adjustable due to me sitting further back from standard and lower for better foot location for the floor mounted pedal box!

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Old 16-09-2010, 06:49 PM
  #43  
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love that wheel mate how do u fit the boss?
Old 16-09-2010, 06:59 PM
  #44  
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Cant wait to see this finished
Old 18-09-2010, 09:50 AM
  #45  
Brian
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Steering wheel looks the nuts mate


Brian
Old 19-09-2010, 08:18 AM
  #46  
M K
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Nice set up Dave

The boss has to be welded to the column mate,

Get down stripey's now with a cattle prod and get him working
Old 19-09-2010, 09:11 PM
  #47  
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Originally Posted by M K
Nice set up Dave

The boss has to be welded to the column mate,

Get down stripey's now with a cattle prod and get him working
i have mate lol
Old 19-09-2010, 09:12 PM
  #48  
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Another update

Now with the engine install fully underway i have come up against a few problems space being the main one! now on the front of the engine the st170 zetec engine the water pump runs the opposite way to a early silver top engine and i didnt want to run one of those idlers up the top so im going to run an electric water pump, the other problem was the crank pulley and alternator!
the alternator im using is of a jap motor variety which is v belt set up and my crank pulley is standard Ford 6 ribbed belt but neither will be ok so ive sent them away to be cnc made in a 3 ribbed belt set up which intern allows me to use my dry sump crank pulley gear to fit without to much if any modding to the inner wing!

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Old 20-09-2010, 02:52 PM
  #49  
-beefy-
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davey


you got a contact for custom karl ,


im after some rosejoints, and was wondering where he got them anodised jobbies ,
Old 20-09-2010, 03:13 PM
  #50  
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PM'd you a couple of weeks back fella regards ya DTH T/B's, even a can't help ya mate would of done
Old 20-09-2010, 04:52 PM
  #51  
Edwin van Asselt
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He so the project and sure will be a nice car.
I was wondering where did you get the fuel tank?
I'm looking for a one also for my project

https://passionford.com/forum/restor...track-car.html

Thanks for a reaction
Old 20-09-2010, 07:31 PM
  #52  
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Originally Posted by Minirotty
PM'd you a couple of weeks back fella regards ya DTH T/B's, even a can't help ya mate would of done
pm sent fella
Old 20-09-2010, 07:32 PM
  #53  
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Originally Posted by -beefy-
davey


you got a contact for custom karl ,


im after some rosejoints, and was wondering where he got them anodised jobbies ,
hi mate if you pop on www.fiesta-mk1.co.uk

his name is kustomkarl and drop him a pm he is able to supply rosejoints and alot cheaper than over here
Old 20-09-2010, 07:41 PM
  #54  
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you wanna borrow my stripey poking stick????

its had plenty of use but still works fine
Old 23-09-2010, 05:52 PM
  #55  
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Update time!!!

Series X me up baby!!!!

You know how rare these are!! Been on the hunt for ages as i dont like the fit of the mcr ones!

got the full kit and the ford motorsport roof tip spoiler!

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Old 29-09-2010, 03:43 PM
  #56  
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Update time

bit of update on the fabrication
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as im going to be running an electric water pump and controller ive had the old water pump housing modified
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the outlet need fitting once the drysump pump is fitted and we know what space we have!

also ordered a few bits from fords

will be going to do a bit more work on the car this week so will post up some more!
Old 29-09-2010, 04:32 PM
  #57  
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finally the man has done something........or was that done by someone else lol

be nice to see the fabrication start taking shape
Old 29-09-2010, 10:42 PM
  #58  
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What a funky little car, got some really nice parts on it... love it!

Where was the petrol tank originally bought from?
Old 06-10-2010, 07:16 PM
  #59  
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Update Time!!!!

Big up Mark at MK MOTORSPORT

here is my new front pulley and alternator pulley in the 3 ribbed arrangement so i have more room for my dry sump geared pulley to fit in the very small mk1 fiesta engine bay!

they are going off to be anodised in black so should look wicked!!

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Old 06-10-2010, 08:20 PM
  #60  
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hes a diamond aint he lol !!!!!
Old 06-10-2010, 09:55 PM
  #61  
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Nice one dave,

Mark does some awesome gear

Can I borrow your air fed painting mask mate next time your about? I'm on nights so about during the day, give me a shout
Old 06-10-2010, 10:28 PM
  #62  
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Steve @ xworks is a good friend of mine so i get to see this and all his other projects most weeks

Great project
Old 06-10-2010, 10:54 PM
  #63  
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Originally Posted by M K
Nice one dave,

Mark does some awesome gear

Can I borrow your air fed painting mask mate next time your about? I'm on nights so about during the day, give me a shout

ill bring my mask home from work for ya!

im off from tomorrow morning till monday so about most days
Old 06-10-2010, 10:55 PM
  #64  
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Originally Posted by frayz
Steve @ xworks is a good friend of mine so i get to see this and all his other projects most weeks

Great project
i do like some of the others but a bit out of my price range lol!

have i seen you down there before? u work for fords?
Old 13-10-2010, 06:59 PM
  #65  
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UPDATE TIME!!!!

popped down to XWORKSS today for a look and as usual good progress!

cage all tacked in ive asked for a few more bars before he fully welds it
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also the pedal box is tacked in and the seat position set up we also put thesteering wheel where i want it so he can make a custom coloumb
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also just positioning the gear lever
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Also fitted the Ford Motorsport roof tip spoiler


got to take a few parts down there to fit on to allow the cage to be finished such as the wiper linkage and a few other parts
Old 17-10-2010, 05:38 PM
  #66  
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Awesome project Dave mate, where on earth do you manage to find these rare new genuine ford parts lol. Xworks is only about 4miles up road from me. Looking forwards to more update pics soon.
Old 17-10-2010, 06:55 PM
  #67  
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Old 17-10-2010, 08:24 PM
  #68  
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finally some progress dave, good stuff
Old 17-10-2010, 08:25 PM
  #69  
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looks a mint project mate but not too sure on the roof tip

Last edited by rstom95; 18-10-2010 at 08:42 PM.
Old 18-10-2010, 05:56 PM
  #70  
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Nice project I like all the motorsport stuff!
Old 18-10-2010, 07:40 PM
  #71  
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What the pedal box position feel like mate, i've got one for my Mk2 Fiesta but ain't offered it up as yet.

Looking like good progress
Old 18-10-2010, 08:11 PM
  #72  
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Originally Posted by GINGExR2 T
What the pedal box position feel like mate, i've got one for my Mk2 Fiesta but ain't offered it up as yet.

Looking like good progress
yeah the location is good having a foot rest made and poss may need the pedals adjusted but seems fine
Old 18-10-2010, 08:12 PM
  #73  
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UPDATE TIME!!!

Bit of a clutch update

had this flywheel and clutch custom made from ttv products

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this should cope with the bhp i aim for

and its very light to

more updates soon!
Old 07-11-2010, 07:39 PM
  #74  
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Update time

Got a new cylinder head sorted

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I bought the cylinder head off a low mileage Focus ST170 and immediately had it X-rayed and crack tested, both of which it passed perfectly...

Next it was stripped and sent to the machine shop to be fitted with +1mm oversize Ferrea Stainless valves, the valve guides were reamed and K-lined and 3 angle valve seats were cut.

The head was then sent off to Steve at Port-formance in Warrington and underwent a phenomenal amount of work over a 10 day period with over 400 flow tests recorded.

Final flow figures at 10" Water and assuming 12mm of Valve Lift are in excess of 300bhp normally aspirated - the head is easily capable of 800bhp with forced induction.

There is a full flow graph recorded before and after porting and whilst the port size is large, there is still excellent low gas speed flow to retain low end drivability.

After this the head was fitted with brand new valve stem seals, Piper uprated valve springs, Piper valve spring retainers and Ferrea single groove titanium race collets.

The valve clearances were then set the expensive way! Clearances were measured and where original lifter buckets could not be used, brand new ones were obtained from Ford at Ł20 each!

At the moment the VVT oil feed is blocked with a grub screw, however, this can be removed should the VVT be required.

Standard cams are present and included in the price.

A brand new ST170 cam cover was sourced from Ford, complete with gasket and retaining bolts - this will again be included.
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Old 07-11-2010, 10:28 PM
  #75  
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Epic work mate, everything u do you always go to town on, hats off to ya
Old 08-11-2010, 06:14 AM
  #76  
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Old 08-11-2010, 06:55 AM
  #77  
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Ah... My old cylinder head! Good un that!!!
Old 11-11-2010, 08:42 AM
  #78  
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hi mate, what did your throttle bodies cost, if you dont mind me askking?
Old 11-11-2010, 10:17 AM
  #79  
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loving this project
Old 11-11-2010, 11:15 AM
  #80  
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absolutey stunning project, that kit looks the nuts!


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