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Mk6 JWRC fiesta cosworth

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Old 16-09-2014, 06:07 PM
  #3481  
CrOwSoN15
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Haven't checked this for a while, and I'm glad I didn't...

Fantastic catching up on everything, it's a real credit to you.
Old 16-09-2014, 09:43 PM
  #3482  
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Great update Marc
Old 17-09-2014, 06:59 AM
  #3483  
M K
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Thanks

Old 17-09-2014, 02:55 PM
  #3484  
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You can truly be proud of all the hard work, it is an amazing car.
I am just finishing my Evo 6 resto (converted to LHD) after 2.5 years and almost lost interest in it. Have to sort mapping and geo and then Tuv....

Next plan is to build a Fiesta Evo S2000 look but I am afraid that will take too long.
Old 17-09-2014, 07:43 PM
  #3485  
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Credit to you ,but please do something with the gaitor around gear stick or get an alloy surround made just to finish it off nicely
Old 17-09-2014, 07:55 PM
  #3486  
M K
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That gaitor is definitely not staying mate, i tried it as a mate had it laying around and it's been left on there ever since but rest assured it is not staying
Old 19-09-2014, 04:10 PM
  #3487  
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Oooooosh!
Old 19-09-2014, 08:51 PM
  #3488  
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Originally Posted by rico_pl
You can truly be proud of all the hard work, it is an amazing car.
I am just finishing my Evo 6 resto (converted to LHD) after 2.5 years and almost lost interest in it. Have to sort mapping and geo and then Tuv....

Next plan is to build a Fiesta Evo S2000 look but I am afraid that will take too long.
Hhmm
This is what im half considering now..
Had enough of scoo ys n evos..


Well done mark.
5 years man...
Soo she be finished...i would get the indicators all plugged in and get mot... break it in on the rds and have some fun with it...

You have more patience tgen me.. thats for sure..5year.dunno how u done it lol.. u grey n bold yet? Haha
Old 19-09-2014, 09:37 PM
  #3489  
M K
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Thanks guys

Yeah 5 years has been a long slog i can tell ya and has literally financially crippled me lol but worth it in my opinion,

Tommy Field came round mid week and we had a quick plug in of the lap top just to get the dash can settings sorted and to have a quick check that things were ok in the car so i can run it up at home to bleed the coolant and get it mot'd etc.

Found a couple of little issues with the water system, mainly being how i plumbed it in but after getting rid of a massive air lock it now sits and holds it's temp fine so no dramas although for peace of mind and better circulation we decided it's best to plumb the header tank back to the water pump instead of the bottom of the rad.

Oil pressure in the car is superb as would be expected from a brand new engine, and the fuel pressure is mint at 5bar (i know it is normally 3.5bar idle on a standard car but this was set up to this so it's fine)

So bit busy this weekend with things but next week i will get on with pulling the box out to sort the clutch cylinder issue and hopefully getting the gears so the car moves!!!

That's it until the end of October as i am well and truly SKINT
Old 22-09-2014, 12:30 PM
  #3490  
M K
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Time to starting stripping it down again tonight to get the box out and sort the clutch issue, oh the joys lol
Old 22-09-2014, 12:42 PM
  #3491  
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Originally Posted by M K
Time to starting stripping it down again tonight to get the box out and sort the clutch issue, oh the joys lol
I have a similar issue, slight weep from a joint on my bleed pipe, inside the bellhousing 😭
Old 22-09-2014, 01:07 PM
  #3492  
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Amazing car Marc looks stunning.

Would love to have a look around it in the metal, you've done a great job.
Old 22-09-2014, 01:26 PM
  #3493  
M K
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Thanks mate

Hopefully next year it will be out all the time so your get to see it's not as good as the photos make it look

Mark - that's the downside of any problems with a concentric cylinder, always bloody box out job
Old 22-09-2014, 09:06 PM
  #3494  
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Sounds great and I love the color of that Valve cover!!!
Old 23-09-2014, 07:44 AM
  #3495  
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Fantastic job
Old 23-09-2014, 03:19 PM
  #3496  
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Sweeeet!!

Bav
Old 23-09-2014, 05:28 PM
  #3497  
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Originally Posted by M K
Thanks mate

Hopefully next year it will be out all the time so your get to see it's not as good as the photos make it look

Mark - that's the downside of any problems with a concentric cylinder, always bloody box out job
No biggie really as i always test before i bolt it all up, so ony a couple if bellhousing bolts and the mount for me.
Old 24-09-2014, 09:21 AM
  #3498  
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Not as simple for me as box has to come out but can have the box out in about an hour on my own and id say 2 hours getting it all back in but ideally need a lift although I have done it on a jack on my own before
Old 24-09-2014, 01:52 PM
  #3499  
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Decided that while the box was out I was going to upgrade the hydraulic release bearing to a proper Tilton unit, no real reason as all the reyland kits used the cylinder I currently have with no issues but just want it bomb proof so ordered that to be with me tomorrow or Friday, then I will machine up a new spacer to suit and get it all back together over the weekend

Last edited by M K; 24-09-2014 at 02:34 PM.
Old 26-09-2014, 11:10 AM
  #3500  
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Other center push set up will be for sale if anyone is interested?

Brand new concentric cylinder (should be delivered today)
alloy spacer
bearing for twin plate clutch (also have 1 for standard clutch)
banjo bolts and washers

Pm if interested
Old 26-09-2014, 06:28 PM
  #3501  
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New Tilton HRB and new piece of billet ready to machine to suit

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If all goes well and I get time I'm hoping to have it running with gears by Sunday!!!!
Old 26-09-2014, 06:32 PM
  #3502  
Richie.
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Nice

What's the release bearing?
Old 26-09-2014, 06:58 PM
  #3503  
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The bearing came with it Richie

The other 1 in the photo is the cheaper ones I source for twin plate kits
Old 26-09-2014, 08:45 PM
  #3504  
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Good choice.
Old 26-09-2014, 09:05 PM
  #3505  
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A special build... Credit to you.

Inspired...
Old 28-09-2014, 09:13 AM
  #3506  
M K
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Thanks mate
Old 29-09-2014, 12:11 AM
  #3507  
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Love your work, keep it up.
Old 29-09-2014, 08:31 PM
  #3508  
M K
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Not quite as much done at the weekend as I'd hoped but no rush I suppose lol

New HRB on new machined spacer with new crush washers etc all checked up

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Ready to go back in when I get a chance

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Old 30-09-2014, 07:17 PM
  #3509  
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Fantastic!
Old 03-10-2014, 10:29 AM
  #3510  
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You running a twin plate aren't you bud?
Old 03-10-2014, 11:41 AM
  #3511  
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Yes mate, AP twin plate

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Last edited by M K; 03-10-2014 at 11:43 AM.
Old 03-10-2014, 06:25 PM
  #3512  
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So much more spline length on the ford box than the Nissan box.

I just managed to get the triple plates across all of the spline are on the Datsun box
Old 04-10-2014, 10:12 AM
  #3513  
M K
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Yeah plenty on the mt75
Old 08-10-2014, 04:57 PM
  #3514  
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Very nice looking bit of kit mate
Old 09-10-2014, 07:23 PM
  #3515  
M K
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Thanks mate

Got the box back in the car now but gotta work away for a few days so no time to bleed cylinder and test out
Old 10-10-2014, 06:23 AM
  #3516  
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Awesome work
Old 04-11-2014, 10:06 PM
  #3517  
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Any progress? It's been nearly a month now.
Or are you too busy out driving it? Lol.
Old 06-11-2014, 10:27 AM
  #3518  
M K
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Hello Stu

Not busy driving it around just yet lol, not touched in this last month as been busy sorting my new shed/workshop so I can get all my tools etc and welder set up as my garage is currently rammed with all my tools/compressors and welders and metal folder as I have no where else to put it as yet until the shed is done and the garage doesn't have any room in to work on the car lol but the shed is coming along slowly, just money holding things up as usual

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Had to use it to do a couple of fittings for someone the other day so had to make do for now lol

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Also been busy helping my other half set up her new business and fit out the new shop as she is opening up her own florist's so not had time or cash for the car but once the shed is done and business is up and running then il get back on it as funds allow

Old 24-11-2014, 10:48 AM
  #3519  
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Need to get back on this again this week and get a few more little jobs done been so busy lately I haven't had a chance
Old 25-11-2014, 10:00 PM
  #3520  
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Finally got some things sorted and cleared ready to do some work on the car,

There was a section of the exhaust that only just cleared the gearbox mount and I know it would probably knock when driven so being fussy I cut it out and got a new bend ready to make it better with extra room to guarantee no annoying knocks

Need to cut a small straight to fill the gap
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Once that is done I'm gonna put this lot together as well to do a pressure test on the boost side of things to see if I have any leaks or not

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