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Mk6 JWRC fiesta cosworth

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Old 28-05-2012, 12:31 PM
  #2361  
LIMITLESS
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New astray?
Old 28-05-2012, 06:40 PM
  #2362  
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not a new ashtray lol I don't smoke thank god

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A few more
Old 28-05-2012, 06:45 PM
  #2363  
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Camera mount ?
Old 28-05-2012, 07:12 PM
  #2364  
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Are you Batman Marc?

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Old 28-05-2012, 07:15 PM
  #2365  
M K
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I like that lol but no
Old 28-05-2012, 07:18 PM
  #2366  
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Here is my piece of work finished

Well chuffed with it, especially making from scratch although it's nothing too extravagant

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Old 28-05-2012, 07:20 PM
  #2367  
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Brake bias adjuster mounted and plumbed in

Old 28-05-2012, 07:21 PM
  #2368  
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Is it a bad thing that I wished it was Batman related more than what it is?

Cracking work there mate, nice bit of fab work
Old 28-05-2012, 07:28 PM
  #2369  
gus
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Originally Posted by COCHYN
Is it a bad thing that I wished it was Batman related more than what it is?

hell no
Old 28-05-2012, 08:34 PM
  #2370  
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the plate doesnt fit properly!

shame on you, you have ruined the whole thing now!!

Old 28-05-2012, 08:42 PM
  #2371  
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It looks better with the plate over hanging a little


Fitted some foam and mesh for the roof vent

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Also looking at where to mount the remote oil filter housing, this is about the only place that is open and easily accessible



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Opinions?

Old 28-05-2012, 08:50 PM
  #2372  
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Cracking job Marc
Old 28-05-2012, 09:07 PM
  #2373  
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awesome fabrications skills marc,cars on another level
Old 28-05-2012, 09:19 PM
  #2374  
fezzajsy
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looking good
Old 29-05-2012, 07:34 AM
  #2375  
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Thanks guys
Old 02-06-2012, 06:23 PM
  #2376  
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Made clearance for the timing belt today

Going to neaten it up fully once I have an old belt to rest on and check

Dropped the cradle 8mm with some spacers I had laser cut and plated

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Then cut a section from the inner skin of the bonnet to clear each side of pulley, gonna cut another 5mm forward to be safe

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Been to chat to Tommy Field and he is gonna put together an exhaust and compressor housing for me so I can test fit a dummy turbo,


Also cut and welded up a bracket for fire extinguisher and electrical cut off switch

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It does clear the windscreen and will be powder coated black when I get enough bits to get a job lot done

Old 02-06-2012, 06:26 PM
  #2377  
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Looking good mate
Old 02-06-2012, 06:48 PM
  #2378  
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Good progress marc, One day i'd love to have the spare funds to build a car to this finish.

Just a thought, if i were to send you a cossie throttle body, how much to open it out on your lathe to knife edge on the inlet side?
Old 02-06-2012, 08:25 PM
  #2379  
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awesome work! can i ask....have you got a bit of a work shop going on? how do you do your bends ect on the sheet metal? you got the propper kit or do you have another technique?
Old 04-06-2012, 07:21 AM
  #2380  
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Originally Posted by Gadget
Good progress marc, One day i'd love to have the spare funds to build a car to this finish.

Just a thought, if i were to send you a cossie throttle body, how much to open it out on your lathe to knife edge on the inlet side?
Will send you a pm mate



Originally Posted by youngben
awesome work! can i ask....have you got a bit of a work shop going on? how do you do your bends ect on the sheet metal? you got the propper kit or do you have another technique?
Hi mate, thanks for the kind comments

I don't have a workshop going on but I have a lot I things to hand that come in very handy, a lathe, pillar drill, hand drill, hydraulic press, welder and grinders etc but it is not a workshop lol, wish it was

For small bends like I done on the brake bias mount and kill switch bracket I clamped 2 pieces of alloy right angle in the vice with what I want to bend in between, then just pushed it over evenly with a bit of bar, it's a easy cheap way to do it, not a perfect bend but plenty good enough

Old 04-06-2012, 09:40 AM
  #2381  
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thanks for the reply! thought it may of been the way you do it i was just wandering as mine dont come out quite as good using the same method lol! keep up the good work i cant wait to see this out on track
Old 04-06-2012, 10:28 AM
  #2382  
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looks like you will have a true rocket for a "shopping trolly" as my friends call them! my mk3 frst now seems rather tame.... I can't wait to see it finished!
Old 05-06-2012, 02:20 PM
  #2383  
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Thanks guys

I can't wait to see it finished either lol but a long way to go still I'm afraid
Old 06-06-2012, 08:08 PM
  #2384  
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Tissues anyone? Umm what to say that hasn't already been said, all of the above
Old 08-06-2012, 03:29 PM
  #2385  
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ive fallen in love!!!
Old 10-06-2012, 12:31 PM
  #2386  
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Cheers guys

Appreciate your comments

Old 14-06-2012, 11:32 PM
  #2387  
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Only drop in to PF now and then to read a couple of threads. This is one of them.

I love this build and the quality of finish, just like the old XR2
Old 14-06-2012, 11:51 PM
  #2388  
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Thanks mate

Your suburu is looking spot on now, like the little als vid too
Old 14-06-2012, 11:54 PM
  #2389  
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Taking my block to the machine shop tomorrow to have the 4 outer studs long studded properly,

Will be using smaller dia studs than the center 6 so as to not break through the oil ways, they will also mod my water pump to suit and be drilling and tapping the oil return directly into the block ala wrc style

Then il drop it down Tommy Fields to be built up
Old 15-06-2012, 12:34 AM
  #2390  
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Mounted the remote filter housing to the passenger wing, nice and easy to get to so dropping the filter will be simple and clean

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It is spaced out from the wing 20mm with a small block o aluminium that I etched and sprayed black

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Can also make out in that pic above that now I have lowered the engine 8mm the intercooler pipe an throttle body line up almost perfect so all that is needed is a straight hose
Old 15-06-2012, 06:21 AM
  #2391  
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Nice and neat that Marc
Old 15-06-2012, 09:13 AM
  #2392  
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Looking good, you gonna get the intercooler edge rolled before fitting the hose Mark?
Old 15-06-2012, 10:33 AM
  #2393  
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Cheers Al

It is rolled Frayz just can't see it very well in the photo
Old 15-06-2012, 12:18 PM
  #2394  
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Looking good mark
Old 16-06-2012, 04:17 PM
  #2395  
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Thanks Ron, great result for you at the weekend mate, well done
Old 16-06-2012, 04:23 PM
  #2396  
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Have committed myself to the engine build now so no spare money to buy other parts for the car so just be doing small things for a few months,

Cut away a bit more from around the cambelt area just to be safe

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Just need to get an aerosol colour match then paint the area,

Now engine is out again, I checked and tightened all pas line fully and loctited the steering rack end as I never done it before

Next time it sees an engine is when the engine is built, done and dyno'd, hopefully making around 480bhp - 520bhp with any luck

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Pulled the wings off today too so I could bond in some black mesh around the vents, done the front bumper as well but no pics as yet
Old 16-06-2012, 05:57 PM
  #2397  
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Great work Marc.

What turbo did you decide to use in the end ?
Old 16-06-2012, 06:35 PM
  #2398  
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Still haven't mate, will be deciding that later
Old 19-06-2012, 07:35 PM
  #2399  
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Fitted my 30mm hub centric spacers on the front so the front track now matches the rear

I've used M14 studs in the flange and M14 studs in the spacers along with the stud sleeves so they should be extremely strong and fingers crossed il have no issues shearing studs

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Shows you how wide it is over a normal fiesta lol

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Fills the arch nicely again now

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Last edited by M K; 19-06-2012 at 07:37 PM.
Old 19-06-2012, 08:39 PM
  #2400  
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Cracking, looks like a beach buggy without the arches


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