Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Mk6 JWRC fiesta cosworth

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Old 15-05-2015, 11:37 AM
  #3881  
stu21t
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Wish I hadn't asked now lol.
I know mine needs a proper iva but I'm friendly with my not tester lol.
And as I hardly use the car and it looks std from the outside I will take my chances lol.
Old 18-05-2015, 07:48 PM
  #3882  
M K
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I will see how I get on and keep you updated
Old 20-05-2015, 06:47 PM
  #3883  
M K
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Phoning garage tomorrow to hopefully book MOT for Saturday if they have a space
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Old 20-05-2015, 08:06 PM
  #3884  
Twins
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Good news Marc
Old 21-05-2015, 06:52 AM
  #3885  
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Fantastic news! Good luck!
Old 21-05-2015, 08:19 PM
  #3886  
M K
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Problems before even making it to mot
Old 21-05-2015, 08:44 PM
  #3887  
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What's happened??
Old 21-05-2015, 10:13 PM
  #3888  
M K
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Play in rear link arm rose joints

Not a lot but enough for me to want to replace them

Old 21-05-2015, 10:16 PM
  #3889  
M K
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The car has been sat on them for around 5 years now but never been driven so shouldn't be like that really!

Looks like it will be a quick Ł200 spend tomorrow on 12 new rose joints lol
Old 21-05-2015, 10:39 PM
  #3890  
M K
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It will pass the mot still I reckon as it's not excessive I do think so gonna still put it in and order new 1's but prob won't get them till Monday now
Old 21-05-2015, 10:49 PM
  #3891  
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So dose that mean all the set up you have just had done is in the bin
Old 21-05-2015, 11:06 PM
  #3892  
M K
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No mate

On closer inspection it seems it's only the 2 rear outer link arm rose joints that have the play? Funny it's the same 1 on both sides

It won't affect set up as long as I measure link bar before replacing rose joint and get it the same with the new 1

They are tight to get in the metal chassis bracket so maybe they were knocked in with a mallet causing the play? But I am in no way saying MDV are to blame as I know I've knocked them in with a rubber mallet too but never noticed it before but I will phone Them tomorrow to see if they have any in stock anyway

Last edited by M K; 21-05-2015 at 11:09 PM.
Old 22-05-2015, 04:23 PM
  #3893  
stu21t
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Are you booked in for tomorrow?
Good luck mate.

Do you need to run it in and are you on full power?
Or are you going to ease yourself in gently? Lol
Old 22-05-2015, 07:56 PM
  #3894  
M K
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Rose joint issue sorted seems the play was more in the misalignment spacers I had changed to over what AG supplied,

I have fitted metric rather than UNF which meant they were ever so slightly loose in the bearing but there is still a minute but of play in the bearing but it's to be expected on cheaper items I suppose as they were around Ł10 each compared to top of the range Ł100 each items

Anyway yes have booked in for tomorrow afternoon now that's sorted

Have to spent a week poodling round with no boost until Tommy Field is back from Barbados rally then I will run at 1.5 bar max for now
Old 22-05-2015, 09:03 PM
  #3895  
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Good luck for tomorrow Marc
Old 22-05-2015, 09:27 PM
  #3896  
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All the best for tomorrow mate
Old 22-05-2015, 11:33 PM
  #3897  
M K
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Cheers chaps
Old 23-05-2015, 07:58 AM
  #3898  
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Good luck today mate.

What time you coming round to take me for a spin? Lol
Old 23-05-2015, 08:59 PM
  #3899  
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Any idea how the mot went?
Old 23-05-2015, 10:36 PM
  #3900  
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Car now has an mot

Took it down today in the pissing rain, had to rain today of all days

Anyway, had to cheat using the laptop for now for the emissions until i get it set up in the car and get the closed loop working etc, used the life cal software and run mode fueling / global multiplier to take fuel out across the board to get the emissions down which worked fine then re set afterwards

They did notice the slight play in the rose joints on the rear lateral links but had a close look and agreed it was play/tolerance rather than worn out and knackered, other than low headlights that was that and it passed


but also when i got there i noticed a new but quite big bloody oil leak from the crappy half moon cam seals that i re done after machining the cam cover for the yaris coils
I had noticed oil before but not a lot and hadn't worked out where it came from, obviously under slight load driving made a big difference and made it a lot worse
people did warn me that they are tricky to do and seems they were right



Also the 7.25" twin plate clutch is a whole new experience

Think i stalled it about a million times in 2 miles and wore the starter motor out nearly lol, it is either on or off, definitely not a daily road car, and the clutch plates sound like a bag of bolts and so does the gearbox but that was an untested item so im just glad it drove and stayed in 1 peace other than the oil leak

After not driving a fully rose jointed track/race type car in over 6 years i can safely say its horrible but i love it

Car is running rough and lumpy and spluttery so not useable for now but has had the same plugs untouched that i have started the car with dozens of times now but never driven etc and there probably fouled up so i wont be using the car until i can get it all checked over & set up properly in about 2 weeks time when tommy is back from Barbados rally

So it is currently back up in the air so i can re do the cam seals next week and hopefully get them right this time and stop the leaking

No pictures of the car out on the road etc as it was pissing down and i hadn't done the arch liners yet so car is filthy so i literally went straight there and back again

But milestone has been reached and the car is now taxed and mot'd, roll on a couple of weeks time getting it set up

Old 24-05-2015, 07:18 AM
  #3901  
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Congratulations.
What all the hard work was for.
i bet your grinning like a loon.
Old 24-05-2015, 12:54 PM
  #3902  
M K
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Very happy it's done but still got to wait till road set up is done before I can enjoy it

Still very happy
Old 24-05-2015, 01:56 PM
  #3903  
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Congratulations Marc, a really big milestone reached!
Old 24-05-2015, 02:09 PM
  #3904  
M K
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Thanks mate
Old 24-05-2015, 03:06 PM
  #3905  
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well done marc who are you using to insure the car? tempted to make mine road legal
Old 24-05-2015, 03:54 PM
  #3906  
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Old 24-05-2015, 06:19 PM
  #3907  
M K
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Car is insured through Need2insure


Success is good so far
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Old 25-05-2015, 02:08 PM
  #3908  
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Well done Marc
Old 25-05-2015, 04:50 PM
  #3909  
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Awesome work mate, enjoy all that hard work now....
Old 26-05-2015, 08:45 AM
  #3910  
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Nice mate! You'll get used to the clutch! Had the same feelings when first experienced my twin plate heavy duty plate in a mk1 escort. Now i've used it as a daily before.
Old 27-05-2015, 06:51 AM
  #3911  
M K
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Cheers guys

I will soon get used to it,

Got the new cam cover gasket and half moons yesterday and some reinzosil gasket maker so gonna try and get that done tomorrow night, got our pups first puppy party tonight so no car time tonight
Old 27-05-2015, 08:24 AM
  #3912  
M K
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My new little helper
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Old 27-05-2015, 06:47 PM
  #3913  
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Belter!!!
Old 28-05-2015, 11:26 AM
  #3914  
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Hi, I have sent you a pm but cannot respond on your thread about the prop, the forum says I cannot reply on that one. If you PM me your mobile I will send you a pic of the prop that I have for you. from Toby
Old 28-05-2015, 11:34 AM
  #3915  
M K
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Thanks Toby but I have sorted 1 now

Appreciate the offer though
Old 28-05-2015, 12:08 PM
  #3916  
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Glad to see its all running! Think of the oil leak as the cossies way of protecting you from rust
Old 28-05-2015, 01:09 PM
  #3917  
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Good point of view
Old 30-05-2015, 08:50 PM
  #3918  
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Fitted a new cometic cam cover gasket and half moon seals today,

What a poxy job, should be so simple but it's a fiddly messy job I just hope it has worked and stopped the leaks,
Old 31-05-2015, 12:23 AM
  #3919  
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Picked up a few bits this week also ready for the next future update

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Also got Cosworth spare cosworth front and rear props coming next week, and 2 more clutch plates for the AP 7.25" twin plate that will be sent off to be re splined to suit the skyline input shaft

Plan is to have everything ready and waiting to do the skyline r32/r33 gearbox conversion without having to take the fiesta off the road first

Then when I'm ready and want to do it its all there ready to fit , modify tunnel to suit as my tunnel is not big enough now, and just get props the right length, weld and balance, then re make exhaust around gearbox where needed

Won't be for a fair while yet but that is what is going to happen


Last edited by M K; 31-05-2015 at 12:25 AM.
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Old 31-05-2015, 12:43 AM
  #3920  
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It gets better every time!


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