Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Escort cosworth restoraition wih improvements

Old 11-03-2009, 07:17 PM
  #1  
jona bona
Wahay!! I've lost my Virginity!!
Thread Starter
 
jona bona's Avatar
 
Join Date: Jun 2008
Location: Coventry
Posts: 52
Likes: 0
Received 0 Likes on 0 Posts
Default Escort cosworth restoraition wih improvements

Rite guys and girls been meaning to start a thread for a while so here goes.

Got my escos in july last year after swapping my mk2 clio v6 for it.
After driving it round for a while i decided i wanted to get it back to better than new so took it of the road december last year and im probably about halfway there now so heres the pics of the progress so far.

First day of the resto tkae the engine out










Then got the gearbox and engine seperated and on the stand





then get the rear beam and bits off





Cleaned up the caliper mounts


hubs and carriers ready to go for shot blasting and plating


disk carriers ready to be anodised


rear beam bits ready for shot blasting and powder coating


loads of other bits ready for plating




hubs and carriers all done and plated


all me bits back from powder coaters


started putting the rear beam back together



Me disk carriers all anodised



my intercooler after a bit of a clean


bits back from plating



under side before and after cleaning ready for a new coat




disks back together


rear beam all finished





gearbox with a fresh spray





front calipers before and after cleaning




shiney bits after cleaning


engine mounts after clean and spray


now some new bits

fixed top mounts


adjustable tcas


comp strut kit


rear calipers


water pump


geniune wrc headgasket


grp a gasket set


sump baffle


k and n


starter motor cleaned and sprayed


some bits for blasting


block and head all sprayed and back together



exhaust all heat wrapped


old and reconned alternator



rocker cover sprayed candy red



big winged sump fitted


few more bits bolted on the engine



and now the good bit got the turbo last weekend a gt30 with external waste gate got it trial fitted still need a few more bits tho. Thanks to martin at reyland, couldnt meet a nicer guy or more knowledgable






and thats what ive been doing for the last 3 months more soon tho
Old 11-03-2009, 07:29 PM
  #2  
kitted_escort
Regular Contributor
 
kitted_escort's Avatar
 
Join Date: Feb 2009
Location: Manchester
Posts: 236
Likes: 0
Received 0 Likes on 0 Posts
Default

do you want to come round and do my mk 6 escort? lol only joking you have done a mint job
Old 11-03-2009, 08:05 PM
  #3  
andy130
PassionFord Post Whore!!
iTrader: (2)
 
andy130's Avatar
 
Join Date: Jun 2008
Location: ireland
Posts: 5,511
Received 4 Likes on 4 Posts
Default

mint and your doing a great job of it
Old 11-03-2009, 08:18 PM
  #4  
malcs-escort-cos
Regular Contributor
 
malcs-escort-cos's Avatar
 
Join Date: Jan 2009
Location: swindon
Posts: 227
Likes: 0
Received 0 Likes on 0 Posts
Default

nice one mate will be keeping eye on this
Old 11-03-2009, 08:30 PM
  #5  
rs1072
PassionFord Post Troll
iTrader: (2)
 
rs1072's Avatar
 
Join Date: Apr 2008
Location: Kent
Posts: 3,074
Received 0 Likes on 0 Posts
Default

Old 11-03-2009, 08:40 PM
  #6  
tarmac terriost
Regular Contributor
 
tarmac terriost's Avatar
 
Join Date: May 2007
Location: truro cornwall
Posts: 261
Likes: 0
Received 0 Likes on 0 Posts
Default

looks great m8 really does keep up the hard work
Old 11-03-2009, 08:47 PM
  #7  
Wayne Ash
PassionFord Regular
 
Wayne Ash's Avatar
 
Join Date: Oct 2005
Location: southlinc rsoc
Posts: 371
Likes: 0
Received 0 Likes on 0 Posts
Default

stunning
Old 11-03-2009, 08:51 PM
  #8  
maxest
PassionFord Post Whore!!
iTrader: (1)
 
maxest's Avatar
 
Join Date: Jun 2003
Location: Blackpool
Posts: 6,408
Received 18 Likes on 18 Posts
Default

Superb,, are you a member of escortrscosworth.com i;m sure this would be a welcomed thread in there resto room!
Old 11-03-2009, 09:05 PM
  #9  
jona bona
Wahay!! I've lost my Virginity!!
Thread Starter
 
jona bona's Avatar
 
Join Date: Jun 2008
Location: Coventry
Posts: 52
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by maxest
Superb,, are you a member of escortrscosworth.com i;m sure this would be a welcomed thread in there resto room!
Yes i am bud iv already got a thread on there
Old 11-03-2009, 09:17 PM
  #10  
andy130
PassionFord Post Whore!!
iTrader: (2)
 
andy130's Avatar
 
Join Date: Jun 2008
Location: ireland
Posts: 5,511
Received 4 Likes on 4 Posts
Default

post a link mate?
Old 11-03-2009, 09:31 PM
  #11  
GribbiN
Too many posts.. I need a life!!
 
GribbiN's Avatar
 
Join Date: Jun 2005
Location: Middlesbrough, UK
Posts: 541
Received 0 Likes on 0 Posts
Default

looking good, love the candy red rocker
Old 11-03-2009, 09:31 PM
  #12  
jona bona
Wahay!! I've lost my Virginity!!
Thread Starter
 
jona bona's Avatar
 
Join Date: Jun 2008
Location: Coventry
Posts: 52
Likes: 0
Received 0 Likes on 0 Posts
Default

link for escortcosworth.com
http://www.escortrscosworth.com/foru...ead.php?t=1735
Old 11-03-2009, 09:55 PM
  #13  
B15Risk
Part of the Furniture
 
B15Risk's Avatar
 
Join Date: May 2008
Posts: 167
Likes: 0
Received 0 Likes on 0 Posts
Default

spot on
Old 11-03-2009, 10:36 PM
  #14  
Rides
Too many posts.. I need a life!!
iTrader: (1)
 
Rides's Avatar
 
Join Date: Aug 2006
Location: Newcastle upon tyne
Posts: 553
Likes: 0
Received 0 Likes on 0 Posts
Default

WOW some good work gone into that...looks lush
Old 12-03-2009, 02:13 AM
  #15  
kitchy
RS2000 4x4
 
kitchy's Avatar
 
Join Date: Aug 2006
Location: Burbage Embassy, Barwell, Leicestershire
Posts: 1,096
Likes: 0
Received 0 Likes on 0 Posts
Default

fucking hell mate, didnt realise you had put that much work into it, youll have to let me have a look at it when its done,
Old 12-03-2009, 03:38 AM
  #16  
fezzajsy
10K+ Poster!!
iTrader: (9)
 
fezzajsy's Avatar
 
Join Date: Nov 2004
Location: jeRSey..isles
Posts: 13,596
Received 33 Likes on 33 Posts
Default

very nice mate
Old 12-03-2009, 04:48 AM
  #17  
Graham88
Too many posts.. I need a life!!
 
Graham88's Avatar
 
Join Date: May 2008
Location: England
Posts: 528
Likes: 0
Received 0 Likes on 0 Posts
Default

That's awesome, will keep an eye on this!
Old 13-03-2009, 05:37 PM
  #18  
Zetecfiesta
PassionFord Post Whore!!
 
Zetecfiesta's Avatar
 
Join Date: Jan 2005
Location: Westhoughton Bolton
Posts: 4,186
Likes: 0
Received 0 Likes on 0 Posts
Default

looks mint mate!
Old 13-03-2009, 05:38 PM
  #19  
andy escos
PassionFord Post Whore!!
iTrader: (1)
 
andy escos's Avatar
 
Join Date: Jun 2008
Location: Sunny Devon
Posts: 6,302
Received 3 Likes on 3 Posts
Default

stunning work mate looks amazing
Old 13-03-2009, 05:40 PM
  #20  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,755
Received 1,042 Likes on 996 Posts
Default

Wow i love it the turbo is massive lol.
Old 14-03-2009, 03:21 PM
  #21  
fiestaturbo1984
Advanced PassionFord User
iTrader: (3)
 
fiestaturbo1984's Avatar
 
Join Date: Feb 2005
Location: Thame
Posts: 1,589
Likes: 0
Received 1 Like on 1 Post
Default

beautiful car
Old 16-03-2009, 07:15 PM
  #22  
jona bona
Wahay!! I've lost my Virginity!!
Thread Starter
 
jona bona's Avatar
 
Join Date: Jun 2008
Location: Coventry
Posts: 52
Likes: 0
Received 0 Likes on 0 Posts
Default

Rite then boys and girls another update got some pulleys and alternator bracket bak from powder coating just waiting on my crossmember. Also got to get some bits and bobs electro plated then i can get it timed. Anyway heres some pics




more soon
Old 16-03-2009, 07:29 PM
  #23  
Brian
10K+ Poster!!
iTrader: (2)
 
Brian's Avatar
 
Join Date: Aug 2003
Location: Essex
Posts: 11,239
Received 11 Likes on 11 Posts
Default




Brian
Old 16-03-2009, 07:41 PM
  #24  
alo
Too many posts.. I need a life!!
 
alo's Avatar
 
Join Date: Aug 2004
Posts: 785
Received 2 Likes on 1 Post
Default

Very tidy! All the powder coating and electro plating makes the difference.
Old 16-03-2009, 08:11 PM
  #25  
CraigoScott
I've found that life I needed.. It's HERE!!
iTrader: (1)
 
CraigoScott's Avatar
 
Join Date: Nov 2006
Location: Bolton
Posts: 1,255
Likes: 0
Received 3 Likes on 1 Post
Default

wow stunningly bufty! lovew it!
Old 16-03-2009, 11:12 PM
  #26  
fiesta_xr2i
PassionFord Regular
 
fiesta_xr2i's Avatar
 
Join Date: Aug 2005
Location: norway
Posts: 385
Likes: 0
Received 1 Like on 1 Post
Default

Very NICE .


I hope you plan to make something new here ?????

Originally Posted by jona bona


more soon
Old 22-03-2009, 12:36 PM
  #27  
jona bona
Wahay!! I've lost my Virginity!!
Thread Starter
 
jona bona's Avatar
 
Join Date: Jun 2008
Location: Coventry
Posts: 52
Likes: 0
Received 0 Likes on 0 Posts
Default

rite guys another update got the underneith of it stone chiped now just need to do the wheel arches and then spray



also got me prop all cleaned and sprayed


and lastly got a few more bits back and on the engine



and how the car stands at the moment


More soon
Old 22-03-2009, 12:42 PM
  #28  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

looking good mate all the best with it nice work
Old 22-03-2009, 12:56 PM
  #29  
RSCossieGaz
10K+ Poster!!
iTrader: (6)
 
RSCossieGaz's Avatar
 
Join Date: May 2003
Location: Middlesex AKA Planet earth!!!!
Posts: 11,659
Likes: 0
Received 5 Likes on 5 Posts
Default

great work mate cant wait to see it when all finished
Old 22-03-2009, 04:44 PM
  #30  
kitchy
RS2000 4x4
 
kitchy's Avatar
 
Join Date: Aug 2006
Location: Burbage Embassy, Barwell, Leicestershire
Posts: 1,096
Likes: 0
Received 0 Likes on 0 Posts
Default

lovely work mate
Old 22-03-2009, 05:18 PM
  #31  
Dan16v
Advanced PassionFord User
iTrader: (1)
 
Dan16v's Avatar
 
Join Date: Oct 2007
Location: Blackpool
Posts: 1,798
Likes: 0
Received 0 Likes on 0 Posts
Default

fantastic work, looks amazing so far
Old 25-03-2009, 07:04 PM
  #32  
jona bona
Wahay!! I've lost my Virginity!!
Thread Starter
 
jona bona's Avatar
 
Join Date: Jun 2008
Location: Coventry
Posts: 52
Likes: 0
Received 0 Likes on 0 Posts
Default

another bit done had to figure out how to mark the top mounts for drilling. Trying to measure would have been stupidly hard so came up with an idea to make a bung that goes tight in the strut top with a hole dead central to pull the top mount up square got all the measurements and then my brilliant neighbour machined them for me and heres the finished artical will drill them this weekend :icon_smile:




Old 25-03-2009, 07:12 PM
  #33  
Zetecfiesta
PassionFord Post Whore!!
 
Zetecfiesta's Avatar
 
Join Date: Jan 2005
Location: Westhoughton Bolton
Posts: 4,186
Likes: 0
Received 0 Likes on 0 Posts
Default

nice project mate!
Old 25-03-2009, 07:20 PM
  #34  
Brian
10K+ Poster!!
iTrader: (2)
 
Brian's Avatar
 
Join Date: Aug 2003
Location: Essex
Posts: 11,239
Received 11 Likes on 11 Posts
Default

Looking good


Brian
Old 25-03-2009, 07:26 PM
  #35  
Robs Frst
PassionFord Post Whore!!
 
Robs Frst's Avatar
 
Join Date: May 2006
Location: Watford/London
Posts: 3,580
Received 7 Likes on 7 Posts
Default

Looking good.
Old 25-03-2009, 07:42 PM
  #36  
seans saff
Regular Contributor
 
seans saff's Avatar
 
Join Date: Sep 2008
Location: stoke on trent
Posts: 233
Likes: 0
Received 0 Likes on 0 Posts
Default

hope i dont sound too thick but im wondering what the plating is and how its done to make the bolts and other bits in the pics look gold? cheers
Old 25-03-2009, 08:00 PM
  #37  
jona bona
Wahay!! I've lost my Virginity!!
Thread Starter
 
jona bona's Avatar
 
Join Date: Jun 2008
Location: Coventry
Posts: 52
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by seans saff
hope i dont sound too thick but im wondering what the plating is and how its done to make the bolts and other bits in the pics look gold? cheers
The plating is electro plating and its done by dipping the bits. You can have it done gold,silver or clear
Old 25-03-2009, 09:04 PM
  #38  
fezzajsy
10K+ Poster!!
iTrader: (9)
 
fezzajsy's Avatar
 
Join Date: Nov 2004
Location: jeRSey..isles
Posts: 13,596
Received 33 Likes on 33 Posts
Default

looks awesome mate,well done
Old 04-04-2009, 11:19 AM
  #39  
Miller 3
PassionFord Post Whore!!
iTrader: (4)
 
Miller 3's Avatar
 
Join Date: Nov 2006
Location: rainham/kent
Posts: 9,407
Received 12 Likes on 11 Posts
Default

Very nice pal
Old 04-04-2009, 12:00 PM
  #40  
cossieprob
550+ LUV IT!!!!!!!!!!!!!!
 
cossieprob's Avatar
 
Join Date: Jun 2008
Location: south wales
Posts: 538
Likes: 0
Received 0 Likes on 0 Posts
Default

keep it comeing mate, If i had the time id love to do my escos like this.

Thread Tools
Search this Thread
Quick Reply: Escort cosworth restoraition wih improvements



All times are GMT. The time now is 07:14 PM.