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G500 VRD underside resto

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Old 02-08-2008, 04:55 PM
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moonstone_cossie
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Cool G500 VRD underside resto

Well as some of you can mind after xmas i done the engine rebuild and i posted up some pics etc link below if you havent read it yet.

https://passionford.com/forum/showth...light=g500+vrd


So after bangor NIRSOC and seeing some AMAZING cars i decided i would have to step mine up a notch soo the next day after work i came home and gave her a MASSIVE bufty




hmm still not enough!

next day



look how shinny she is!! but no good up there!

so after deciding i would do a full rear end resto on the floor, i started to take stuff off bit by bit and being a bufty as a job i new i was gonna be picky.

so this is what the floor was like



not bad but DEFO needs work!

so bad end out



somewhere in that pile there is a 2way diff lol

so i got to work 2 weeks at the floor with a grinder and wirebrush head and this is what the floor looks like



then i took into the ALL the seams and put brushable seam sealer round everything and then i etch primed the floor and then a coat of red oxide primer and then renult sealer which i am told is some the best as it dries like flexy plastic! and its cheap.

and this is how it looked after






i was gonna paint it instead but seeing as its ireland and i also want to drive and enjoy this car i decied not to and just go for protection over looks.

next was paint the back axel and put in all the ploy bushins. i also put new track rod ends in the front and new suspenion arms and poly bushed the front end and new avo springs 25mm lower all round.

here is what the back end looked like





also painted the tank and got a chrome strap aswell







i also bought some new discs and pads all round which was great until i found out that the front calipers was siezed soild and it was no wonder the breaks were crap!!!

so i put a post up here about breaks and got TONS of great replys and a pm from tony NUTRuS which was VERY helpful and persuaded me towards these babys











which was lethal value and SO easy to fit!

so after spending TONS of money and endless amount of hours at her i never though i would see her done and nearly gave up hope.

but the other nite i decided to get back into her again and i got the back end up into her on friday nite and this is how she looks now










all she needs now is the new group a fuel pumped wired up and plummed in and plum in the new brake and fuel lines and bleed the brakes and then add petrol and start!!! and that should hopefully be in the next couple of days!!

also bough myself a boost controller its a hks evc 3 and its all wired up and plummed and ready to go just need to get her set and off i go!

im so glad she is nearly done as i cant belive the amount of hours i have put into this car it really has taken over my life since i bought her last oct.

hmm well thats it i suppose ill keep ya posted

cheers for the read and soz for the lack of pics i was soo busy getting her stripped!
Old 03-08-2008, 10:03 PM
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CosKev3
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Good job m8.

Looks a nice rot free shell,good to see them being protected/saved.
Old 04-08-2008, 06:19 PM
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moonstone_cossie
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cheers mate!
Old 04-08-2008, 07:16 PM
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cozzie4d
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nice job mate, the engine rebuild reminds me of mine
(https://passionford.com/forum/restorations-rebuilds-and-projects/33489-dutch-saff-100-longterm-rebuild-final-update-15-04-06-a.html)

i'll be following your underside resto topic, because I should do some things to the underside myself. I'm quite scared after I had to replace to side-treshold (welded) last week (https://passionford.com/forum/pictures-video-and-photoshop-forum/251226-dutch-saph-2wd-rotten-side-treshold-replaced.html)

So any hints are welcome
Good luck with the job
Old 04-08-2008, 08:57 PM
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all i will say is the grinder with a wire brush head is a life saver also i bought some rust killer canny mind the name but u brush on and in a hour the rust is killed and then you can paint over it knowing it wont come back!!

oh and the big one lol its never easy and its always worse and harder than you expected so get a mate to help you i put the back axel in myself and im 6ft 2 and built like a shit-house and i still nearly put my back in! lol
Old 11-08-2008, 06:52 PM
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Simmo
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Good work!!!...

I'm soooo glad i've got mine out the way now... not a nice job!!!
Old 11-08-2008, 09:34 PM
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bigchez
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Awesome. I'm planning on doing something similar this winter, so hope to get it as good as yours. Have you got step by step pics of the beam/diff coming off?
Old 12-08-2008, 02:24 AM
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trev0006
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you did an awesome job
Old 12-08-2008, 03:47 AM
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Staffi
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Top work that fella, keep these old cossies going always gets my votes..
Old 12-08-2008, 04:07 AM
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Benni
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Looks fantastic! Nice work.

Benni.
Old 12-08-2008, 08:24 AM
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Brian
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Good work mate looks nice


Brian
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