Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

T26 WRC - "RE-IMAGINED" 550bhp+ Prodrive S8 WRC

Thread Tools
 
Search this Thread
 
Old 15-07-2015, 08:27 PM
  #881  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

They're cut away and start again.
Old 15-07-2015, 09:34 PM
  #882  
GINGExR2 T
Advanced PassionFord User
iTrader: (1)
 
GINGExR2 T's Avatar
 
Join Date: May 2003
Location: South Wales
Posts: 1,702
Received 13 Likes on 13 Posts
Default

.

Wow, awesome.


Ginger


.
Old 16-07-2015, 09:32 PM
  #883  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Today's sillyness.

Here you can see just how much material gets removed to build WRC front tubs and turrets. The offside shows just how little of the OEM piece is retained.
New pieces placed in that accept the WRC oil cooler setup. Surface rust comes as standard.

Name:  881CF8B9-58C5-4191-B487-F7900DE02ED7_zpshlt9dapf.jpg
Views: 498
Size:  443.1 KB

Name:  DBB696E4-2272-4BEC-864C-571D8C45D511_zpspdebrgze.jpg
Views: 486
Size:  489.8 KB
Old 17-07-2015, 12:52 PM
  #884  
Farmer Giles
I've found that life I needed.. It's HERE!!
 
Farmer Giles's Avatar
 
Join Date: Jul 2003
Location: Newbury, Berkshire
Posts: 1,276
Received 11 Likes on 11 Posts
Default

some amazing work..

didn't this just start a an exercise in weight loss and a cage ??

things got a little out of hand perhaps ? lol..

will be an awsome machine when it's done....
Old 17-07-2015, 07:47 PM
  #885  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Er... Well yeah. Lol.

Dave cracked on with the start of the tubs and turrets today. So pleased with how it's progressing.

Name:  de66fed028b99130f3d1775ea7e89faf_zpsor4yqgff.jpg
Views: 494
Size:  1.23 MB

Name:  d6a4e5256117017c3b49b0a7e71450d8_zpsx2xka7qo.jpg
Views: 455
Size:  1.23 MB
Old 18-07-2015, 05:49 PM
  #886  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

First tub and turret complete in steel.
Name:  556847d0f203b039e39dbb5bb4127f54_zpskl4btm4u.jpg
Views: 485
Size:  962.0 KB

Old 22-07-2015, 09:24 PM
  #887  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Almost wearing a pair of turrets now. Front panel has also left the building.

Name:  9a29e0c7771c6a190d6c63ce13c16ea7_zps2flt3xxa.jpg
Views: 470
Size:  886.7 KB

Name:  185fc1478613ac5e702e5f5230dd13b6_zpszeoplopv.jpg
Views: 467
Size:  1,000.3 KB
Old 22-07-2015, 10:04 PM
  #888  
Fudgey
Baby Cheesus
iTrader: (4)
 
Fudgey's Avatar
 
Join Date: Apr 2004
Location: Wiltshire
Posts: 20,134
Received 106 Likes on 93 Posts
Default

Its coming on.
Are you doing the same to the rears?
Old 23-07-2015, 07:05 AM
  #889  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Rear will be tubbed out to the new rear qtrs but won't be cut out and tubbed any further in. Load of work and nothing really to be gained.
Old 23-07-2015, 02:55 PM
  #890  
Fudgey
Baby Cheesus
iTrader: (4)
 
Fudgey's Avatar
 
Join Date: Apr 2004
Location: Wiltshire
Posts: 20,134
Received 106 Likes on 93 Posts
Default

Fair play mate
Old 23-07-2015, 05:50 PM
  #891  
Thunderstorm
Virgin
 
Thunderstorm's Avatar
 
Join Date: Jan 2008
Location: Germany
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Default

Stunning Build. Can't wait to see it finished. This will be a true Beast.
Old 25-07-2015, 11:10 AM
  #892  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Tubs & turrets in.

Name:  1755786A-0470-435B-BA56-2A92716D6EFF_zpslwcjzmja.jpg
Views: 476
Size:  302.1 KB

Dave... Step away from the bloody grinder!!









This is how yesterday's antics finished. You really start to get an idea of just how much is cut out of the rear tubs on a WRC car. The arch wells are huge. Rear flare is still in rough unfinished state and the bumper is a rough GRP mockup.

Parts laid up to get an idea of the arch line.

Name:  d0df1e8cad09d37c4da5504d71fc5ad6_zpshxwfogva.jpg
Views: 460
Size:  761.1 KB

Name:  0ef82ad02c76af2cf894ef5c3bb5ed1a_zpsusvwjbrh.jpg
Views: 486
Size:  654.2 KB

Name:  873436fe5a6926c123ae1f1ba5768bf6_zpsnxlyxek6.jpg
Views: 469
Size:  770.7 KB



Old 25-07-2015, 11:25 AM
  #893  
Richie.
aka Turbosailorboy
iTrader: (5)
 
Richie.'s Avatar
 
Join Date: Apr 2005
Location: Under the water.... .......in a nuclear submarine
Posts: 6,527
Received 21 Likes on 17 Posts
Default

Awesome work
Old 25-07-2015, 01:02 PM
  #894  
M K
10K+ Poster!!
iTrader: (9)
 
M K's Avatar
 
Join Date: May 2004
Location: Essex
Posts: 10,864
Received 60 Likes on 59 Posts
Default

This is getting out of hand lol

Your addicted, the pound signs are spinning like a fruit machines reels lol
Old 25-07-2015, 02:32 PM
  #895  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Obviously if I knew it were going this far I would have had the rear turrets cut out and done too before the cage went in.

It's snowballed somewhat.
Old 25-07-2015, 08:36 PM
  #896  
SMILER258
PassionFord Post Whore!!
 
SMILER258's Avatar
 
Join Date: Sep 2010
Location: Uk
Posts: 4,559
Received 19 Likes on 19 Posts
Default

This is mega. I work in a fabricators. Can only dream one day I'll be working on this stuff!
Old 27-07-2015, 06:46 AM
  #897  
massivewangers
PassionFord Post Whore!!
iTrader: (1)
 
massivewangers's Avatar
 
Join Date: Jan 2006
Location: Norfolk Drives: Couple of Fords
Posts: 5,412
Received 186 Likes on 146 Posts
Default

Just shows the amount of work that goes into these shells. Amazing really, they're simply nothing like road cars.

Going to look ace once it's done.
Old 31-07-2015, 08:17 PM
  #898  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

The NSR tub and turret taking shape today.
Here you really start to see how much wider the WRC flares are than the OEM body. You can also see just how much the wheel wells now intrude into the rear door apertures. The arches are absolutely enormous.

Even tacked in it looks pretty damn cool, can't wait to see it smoothed, epoxy coated and painted.

Scary bit first though!!



Name:  f03e91a04935c8a5e1b2f7583dbae397_zpsw2wsvyra.jpg
Views: 501
Size:  771.7 KB

Name:  edd92b391d16298db7e5db800bb22a85_zpshqratdsu.jpg
Views: 464
Size:  870.0 KB

Name:  782183512a00732ef4c899e1a17361b8_zpsu4ihdxjn.jpg
Views: 477
Size:  914.0 KB

Name:  fddcf15284fd10072dd32ea28cfa7cdb_zpscodbjwcd.jpg
Views: 472
Size:  918.6 KB



Name:  9675e2f27bb0be3967a76f027b514687_zpsrlxjtoon.jpg
Views: 460
Size:  779.7 KB

More coming soon.
Old 31-07-2015, 08:23 PM
  #899  
Thunderstorm
Virgin
 
Thunderstorm's Avatar
 
Join Date: Jan 2008
Location: Germany
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Default

Holy Moly that is Mega. Outstanding Craftsmanship.
Old 31-07-2015, 08:59 PM
  #900  
Fudgey
Baby Cheesus
iTrader: (4)
 
Fudgey's Avatar
 
Join Date: Apr 2004
Location: Wiltshire
Posts: 20,134
Received 106 Likes on 93 Posts
Default

I hope you are weighing in all the metal they cut off, should get a fair bit back lol
Old 01-08-2015, 07:26 PM
  #901  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Last pics for this week. NSR tub almost done.
Great to see the car taking shape. Daves doing an amazing job.

Name:  FD5B95EB-10C3-47D7-A2EF-51106C77F74B_zps24ppsdgh.jpg
Views: 485
Size:  242.4 KB



Name:  B9B05736-CBF4-446A-BD2A-864A9493FD94_zps9sqrb1ul.jpg
Views: 478
Size:  259.9 KB
Old 02-08-2015, 08:07 AM
  #902  
stu21t
PassionFord Post Whore!!
 
stu21t's Avatar
 
Join Date: Oct 2004
Location: south london
Posts: 3,902
Received 12 Likes on 12 Posts
Default

Amazing work.
I'm very jelous.
Old 02-08-2015, 09:25 AM
  #903  
andy888
I've found that life I needed.. It's HERE!!
 
andy888's Avatar
 
Join Date: Oct 2007
Location: ayrshire
Posts: 1,173
Received 28 Likes on 28 Posts
Default

absolutely brilliant.

frayz you could of bought a genuine wrc car with the candy you've put into this!!!!
Old 02-08-2015, 12:18 PM
  #904  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Originally Posted by andy888
absolutely brilliant.

frayz you could of bought a genuine wrc car with the candy you've put into this!!!!
I could have over the 10 years I've had it. But we all know it's not always that's simple. Lol
Old 02-08-2015, 12:40 PM
  #905  
ajamesc
cossie fan (unluckerly)
 
ajamesc's Avatar
 
Join Date: Nov 2009
Location: hampshire
Posts: 9,791
Received 435 Likes on 393 Posts
Default

Is this still going to be a road car or just a track car. Top fab work as well mate your showing some serious skill on here
Old 02-08-2015, 09:35 PM
  #906  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Fab work is unfortunately not mine. It's that of Dave at DM Motorsport in Wales.
Car will remain a road car but basically a Tarmac rally car with road car engine & box.
Old 04-08-2015, 06:55 PM
  #907  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Most of the NSR tub is now complete on its basic layout. Looks superb and I'm really pleased with Daves work.

Name:  A6F172F1-D06F-482D-9292-ADA65940A59C_zpsjgtjy65p.jpg
Views: 444
Size:  303.0 KB

Name:  BF237633-297D-442E-BEF6-5DABBB5D3D39_zpsr6swpb7h.jpg
Views: 467
Size:  303.5 KB

Name:  C69C4C79-7E74-4C30-8A85-5BDA80DD451C_zpszkmy68z7.jpg
Views: 468
Size:  303.9 KB

Name:  F2211122-C0B6-441C-93BD-B7E430F47166_zpspkyydyda.jpg
Views: 447
Size:  308.7 KB
Old 04-08-2015, 08:58 PM
  #908  
Fudgey
Baby Cheesus
iTrader: (4)
 
Fudgey's Avatar
 
Join Date: Apr 2004
Location: Wiltshire
Posts: 20,134
Received 106 Likes on 93 Posts
Default

the guy has skills! some serious talent there mate!
The following users liked this post:
ted11 (09-08-2015)
Old 10-08-2015, 09:07 PM
  #909  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

More forming of the rear door jam and its return. Here you can see how much of the rear wheel well comes into the door aperture again. Also how much the jam has come out to meet the wider track.
Also more fettling of the rear qtr panel. The rear qtrs aren't far away from going on now.
All of this will then get its final fit and finish along with panel gaps to be set before she goes for paint.

Name:  6B37026F-BE2A-4F44-A6D8-D651DD24D041_zpsjia0hvq7.jpg
Views: 460
Size:  210.5 KB

Name:  62ED0E99-8F9B-48DC-9CA1-690C2EACE576_zpsmz9cs7an.jpg
Views: 453
Size:  224.7 KB

Name:  F7AE836A-E097-4DE1-B7A9-B474097E4633_zpsbpmhtuvp.jpg
Views: 476
Size:  229.3 KB

Name:  88076444-88C2-4F3B-909E-955E4C264C9B_zpsslwii21b.jpg
Views: 467
Size:  364.2 KB

Name:  75E3B0B2-5B3D-45AB-8356-EA0D6FEAC962_zpsczd3grw0.jpg
Views: 482
Size:  399.6 KB

Rear quarters with more finishing.

Name:  53844307-E553-4DA5-947A-101CCE8246F9_zpskwtad9xd.jpg
Views: 448
Size:  266.1 KB

Name:  A7EFB723-C8E6-4A04-AAA0-9537F42855FC_zpsnxkmbs6h.jpg
Views: 437
Size:  294.7 KB

Name:  AC4EB388-4735-48E0-8831-633E5E073A7D_zpskwipvxsl.jpg
Views: 497
Size:  251.9 KB
Old 11-08-2015, 08:23 PM
  #910  
fezzajsy
10K+ Poster!!
iTrader: (9)
 
fezzajsy's Avatar
 
Join Date: Nov 2004
Location: jeRSey..isles
Posts: 13,596
Received 33 Likes on 33 Posts
Default

Coming along nicely
Old 11-08-2015, 09:29 PM
  #911  
M K
10K+ Poster!!
iTrader: (9)
 
M K's Avatar
 
Join Date: May 2004
Location: Essex
Posts: 10,864
Received 60 Likes on 59 Posts
Default

That's some crazy work

God forbid you ever damage 1 and have to send the car back for more handmade panels

Did the works cars run all handmade panels? Would of thought that was too time consuming for a rally car that needs repairing every few stages
Old 12-08-2015, 11:39 AM
  #912  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Originally Posted by M K
That's some crazy work

God forbid you ever damage 1 and have to send the car back for more handmade panels

Did the works cars run all handmade panels? Would of thought that was too time consuming for a rally car that needs repairing every few stages
Yes the cars of this era all used steel panels. The composte panels didnt come till S11 which were the 2005 works cars.
Old 15-08-2015, 06:54 AM
  #913  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

NSR inner and outer tub/turret complete.
She's all ready for the qtr panel to go on this week. These are going to look beautiful once painted.

Name:  8770ED93-B8F5-4404-88BE-C05A34FE4BB9_zpss4auo9kp.jpg
Views: 456
Size:  339.9 KB

Name:  4A8880DE-E62B-415A-9E70-E6854849080B_zpseffnpo3q.jpg
Views: 467
Size:  441.1 KB

Name:  2C9B45EE-DE2A-4D01-A321-60F85E4240D9_zpsuy5cyvqk.jpg
Views: 483
Size:  420.2 KB

Name:  9278ED0E-D308-4A4A-95E2-CABCF862E48A_zpsywzikxdb.jpg
Views: 446
Size:  378.1 KB
Old 16-08-2015, 01:04 PM
  #914  
M K
10K+ Poster!!
iTrader: (9)
 
M K's Avatar
 
Join Date: May 2004
Location: Essex
Posts: 10,864
Received 60 Likes on 59 Posts
Default

Amazing talent
The following users liked this post:
frayz (19-08-2015)
Old 18-08-2015, 08:03 AM
  #915  
massivewangers
PassionFord Post Whore!!
iTrader: (1)
 
massivewangers's Avatar
 
Join Date: Jan 2006
Location: Norfolk Drives: Couple of Fords
Posts: 5,412
Received 186 Likes on 146 Posts
Default

Beautiful this.

Get a restrictor on it and get it on the stages, it deserves it!
The following users liked this post:
frayz (19-08-2015)
Old 18-08-2015, 12:58 PM
  #916  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Lookout for the latest copy of Banzai magazine.
Hits the shelves on Thursday 20th August.
Feature & photos credited to Steve Hall Photography.

Name:  AF9A02A6-F14A-4C4D-9305-C67852B875B4_zpsifncvv2w.jpg
Views: 492
Size:  372.4 KB
Old 19-08-2015, 08:47 PM
  #917  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

Well today she finally got a rear qtr panel stitched on. Looks so much better to start looking a bit more like a car again.
The panels are bang on the OEM panel gaps which unfortunately shows up how poor the bumper fits. This will be adjusted so it's perfect, rally boys don't care for panel gaps. But we do and it will be perfect.
Hopefully we can find a genuine ex works bumper and it should fit perfectly.

Name:  CE11ED67-1856-4D5A-B1B7-0F55926DD7D5_zpstikwqbri.jpg
Views: 468
Size:  335.7 KB

Name:  8945D7FB-C869-41CE-A5FF-1446B58429DA_zps7lxkqivp.jpg
Views: 473
Size:  349.8 KB

Name:  7D464DBA-5CA2-430D-A667-213B2E60DDA6_zpsry81rttg.jpg
Views: 461
Size:  417.2 KB

Name:  9D344E16-181A-4ABD-9880-7A3C9F805405_zpsxv1qlkd9.jpg
Views: 479
Size:  401.5 KB

Name:  D256B4F5-EBC8-4C65-A669-22A597170BE3_zpspovpizyb.jpg
Views: 466
Size:  306.5 KB

Name:  931428D9-1ECB-4668-BDF6-3D8420237C46_zpsboh8dqwf.jpg
Views: 465
Size:  273.2 KB

Name:  A32B479C-11B0-4B39-8E4C-BA920FCBC1B3_zpsmp42ngnu.jpg
Views: 474
Size:  367.4 KB
Old 21-08-2015, 08:19 PM
  #918  
frayz
Boost Junkie
Thread Starter
 
frayz's Avatar
 
Join Date: May 2004
Location: Costa del Essex
Posts: 1,048
Received 8 Likes on 8 Posts
Default

So today, the other rear qtr fell off.
Name:  668C6888-0CBC-4918-B48F-30EC5C2CF694_zpsy3qvkjvh.jpg
Views: 473
Size:  539.5 KB

Name:  B4D1567D-57C2-40C9-B3ED-47533F95470B_zpstwpbehum.jpg
Views: 465
Size:  545.9 KB
Old 22-08-2015, 09:37 AM
  #919  
Fudgey
Baby Cheesus
iTrader: (4)
 
Fudgey's Avatar
 
Join Date: Apr 2004
Location: Wiltshire
Posts: 20,134
Received 106 Likes on 93 Posts
Default

Awesome!
Old 22-08-2015, 11:37 AM
  #920  
Richie.
aka Turbosailorboy
iTrader: (5)
 
Richie.'s Avatar
 
Join Date: Apr 2005
Location: Under the water.... .......in a nuclear submarine
Posts: 6,527
Received 21 Likes on 17 Posts
Default

These guys are local to me

http://www.subaruwrcspares.com/1.html


Quick Reply: T26 WRC - "RE-IMAGINED" 550bhp+ Prodrive S8 WRC



All times are GMT. The time now is 12:43 PM.