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T26 WRC - "RE-IMAGINED" 550bhp+ Prodrive S8 WRC

Old 19-07-2008, 06:23 PM
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frayz
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Default T26 WRC - "RE-IMAGINED" 550bhp+ Prodrive S8 WRC

Well sod it... heres goes nothing

Frayz's 2002 STI Version 7 Prodrive Edition

***Only 750 Prodrive editions ever made*** ***Only 100 ever made in O8V Blue/Black mica***


Well at the tender age of 21 after owning my Ford sierra saphire cosworth for 2 years it was time to move on. The car was of reasonable stage 3 spec and was running 350+bhp.
It was my pride and joy and an absolute thrill to own and drive. I was offered the right money at the right time and the cossie finally had to go.

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Now obviously i had the major task of filling the cosworths shoes. I wanted something newer, better built and basically the most for my money.
Having explored the likes of escort cossies, evos and skylines etc. I finally decided i wanted a Subaru. These represented the best value for money
I did what homework i could and it came down to a bugeye STI.

I wanted the 6 speed box, brembos etc... but above all it had to be black.

After a month or so of searching id found the car. It was based in Essex and was a totally standard, unmarked black Prodrive edition bugeye sti. She had one owner from new FSSH and only 21K on the clock.
The guy i bought it from was a city trader and used the train everyday. For this reason he simply didnt use the car enough and decided to sell.

After a few negotiations i was lucky enough to drive home with this.

The day after i picked it up.



Well 2.5 years later ive just taken the car off of the road to have the motor out and finally put in a built 2.5. The new motor with forged internals should be plenty strong enough to cope with some big boost and hard use whilst still maintaining good road manners and drivability. The target is 450+bhp but more importantly over 500lbsft of torque. Reliability is also a big factor given the cars usage, so I have tried to over engineer as many items on the new build as possible.

My new engine build, waiting to be put together... should be in by the end of August 08

EJ257 block
EJ257 sti crank
Wiseco pistons
Piston rings
Carrillo rods
ACL big end bearings
ACL main bearings
Cometic head gaskets
ARP 11mm head stud kit
RCM oil pump
New oem water pump
PE kevlar timing belt
NGK racing 8s
Phenolic spacers
JDM Spec C inlet manifold
Block O rings
Hyperflow top mounted Oil cooler
Turbocharger exhaust housing 8cm for my FP green
Turbo blanket
Flywheel bolts
Exedy hyper Compe-R twin plate clutch, billet lightened f/wheel
Breather/Oil separator
Converted an fuel rails
Fuel system, hose fittings etc
Fuelab fuel filter
Weld on fittings/banjos for turbo water feed and drain
SFS hose kit for radiator
Full engine/ transmission mount kit
Lots of AN fitting for fuel, oil and water plumbing.



Summer 2008 will also see some suspension changes, Spec C type RA steering rack and hopefully a roll cage too.

The ride along the way has been a bumpy one and you guys can read all about it from start to finish just here.

http://forums.nasioc.com/forums/show....php?t=1467044

My car has been slowly built into a road/track inspired Nurburgring attack vehicle.

Besides my tuning and geometry, all work on the car has been done by myself.

Its no trailor, garaged show queen.. it gets used hard and driven every week.

Heres my current spec list, i hope you guys like it as much as i do.

Engine:

• Stock STI 7 long block 1998cc, AVCS, STI heads and cams
• Bespoke 3" lightweight race exhaust system from Simpson Race Exhausts. Ceramic coated with turned down tailpipe (91.5dB static for track usage)
• Ceramic coated GT-Spec Gen 2 tubular headers
• Ported STI intercooler pipe work & throttle body
• Coolant delete on throttle body
• Denso Iridium spark plugs
• Walbro 255LPH fuel pump
• Mocom Racing 740cc injectors
• Custom Mocom Racing breather system & catch tank
• APS 70mm cold air intake, modified for “dry flow” filter
• Fuelab Adjustable fuel pressure regulator
• FP Green turbocharger ported 3”inlet with 7cm hotside
• Custom SFS 3" turbo inlet pipe with wire reinforcement
• APS DR725 front mounted intercooler
• CDF Racing lightweight billet drive pulley kit
• Fuel - 20% Methanol/Toluene 80% V-power
• Mapped by Zak @ Mocom Racing
• 1.8bar boost approx 400bhp/340lbsft
• Carbon radiator shroud
• Carbon aux belt cover
• Oddessey PC680 lightweigh racing battery

Vid of the exhaust system
http://smg.photobucket.com/albums/v208/fra...€t=MOV00114.flv


Wheels & Tires

• 18x8 Speedline Turini wrapped in 235-40-18 Vredestein Ultrac Sessantas (Toyo R888 track)
• RAYS extended lugnuts (Black)

Brakes

• AP Racing 6 pot CP7040 calipers, 356mm AP grooved discs,
• Pagid RS29 pads
• EBC Yellowstuff-R rear pads
• Goodridge stainless braided hoses all round
• Motul RBF600 brake fluid

Suspension

• Whiteline adjustable front sway bar
• Whiteline adjustable rear sway bar
• Whiteline HD mount kit
• Whiteline camber bolts
• Whiteline rear diff locking kit
• Whiteline flat-out springs
• STI 7 dampers
• Noltec billet ARB drop links
• Noltec billet clubsport pillow ball adjustable topmounts
• Custom STI front strutbrace
• Custom Mocom Racing (track bias) geometry setup

Interior

• Recaro Pro Racer SPA Carbon/Kevlar racing seat on bespoke mounts (signed by Marcus Gronholm)
• Flocked dash with custom gauge pods
• Flocked A pillars
• Flocked steering column cowlings
• Satin black dash trims
• STi 8 steering wheel retrimmed in black/red suede
• Speedware stainless harness bar
• WRC/Group N carbon rear firewall
• WRC/Group N carbon rear seat bench replacement
• WRC/Group N carbon 3 piece parcel shelf
• TRS Magnum ultralite 3" FIA 4 point harness's
• Genuine STI carbon door sills
• Genuine STI mats

Exterior

• 6000K HID lighting (High-Low)
• Carbon STI wing blanks
• Carbon fuel filler door
• Smoked side repeaters
• Custom gurney flap on upper wing blade
• Custom Mocom Racing fog light mounted cold air feed
• Genuine Spec C type RA roof vent
• WRC plain black Kaylan mudflaps
• Polished/painted Prodrive rear diff guard
• Full Mocom Racing custom livery by SJS Designs

Data Acquisition

• Defi BF 60mm gauges - Oil Temp, Oil Press, Water Temp, Fuel Press, Exhaust Gas Temp, and Boost Press. Defi link meter with data logger.
• RB Motorsport ACT gauge
• Innovate Motorsports Wideband Lambda sensor with USB hub output
• Phormula KS3 knock analyzer
• Delta Dash data logging software
My favorite pic before my FMIC went on

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As she looks today



Parked up at the end of my favorite road run... by the waterside



The engine bay is due to change alot soon but i just love this glossy pic

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RAYS extended lugs, 18x8 Speedline Turini and AP Racing 356mm 6 pot brake setup

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Subtle details, gurney flap on upper wing blade, painted tow hook, custom polished/painted Prodrive diff guard, custom made Simpson race exhaust and the obligatory Nurburgring sticker.... shes a regular @ the Nordschleife

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Custom flocked dash and bespoke gauge pods. 6 Defis, Innovate wideband and ACT gauge. Phormula KS3 in the centre. Suede trimmed STI8 wheel and STI carbon door sills... oh and my favorite Recaro Pro Racer SPA racing seat... one of my favorite mods to date

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Speedware stainless harness bar, TRS magnum WRC spec harnesses, TRS helmet hammock, genuine WRC carbon panels all held in with titanium/aluminium fasteners... Oh and all those lanyards are my collection of WRC passes from ralles gone by. Some are signed by Petter Solberg, Chris Atkinson and Phil Mills

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Signed seat by Marcus Gronholm (2x WRC World Champion)

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And some parts for the new build

Exedy Hyper Compe R twin plate clutch and forged lightweight billet flywheel (complete assy 10.2kg)
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Last edited by frayz; 03-05-2015 at 07:55 AM.
Old 19-07-2008, 06:25 PM
  #2  
frayz
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Just to show i didnt buy the seat already signed... heres Marcus with my car

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Old 19-07-2008, 06:26 PM
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CDF Racing
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photo's are shit hot frayz!
Old 19-07-2008, 06:34 PM
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fezzajsy
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car looks awesome m8...
Old 19-07-2008, 07:34 PM
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rs nuts
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well that is mint , credit too you for all the hard work
Old 19-07-2008, 07:42 PM
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BM08
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I dont like the graphics but it looks awesome
Old 19-07-2008, 07:42 PM
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Gadget
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Looking good frayz!
Car looks lovely, some serious cash been spent there, well worth it i reckon!
Everyone good in the build bay? Send my regards to everyone!
Will give you a call over the next week as i'm off!
Old 19-07-2008, 07:47 PM
  #8  
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Very nice, looks like you have put some work into it mate.
Old 19-07-2008, 07:50 PM
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frayz
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Originally Posted by Gadget
Looking good frayz!
Car looks lovely, some serious cash been spent there, well worth it i reckon!
Everyone good in the build bay? Send my regards to everyone!
Will give you a call over the next week as i'm off!
VW if im honest i prefer it without the graphics but it just a big rolling advert for a friends tuning company. He does all my mapping and geometry. So they are there for a reason.

Cheers Gaz, good to hear from you. Yeah everyone heres all good. Same old, nothing changes ya know.

Ive done an absolute shedload of cash on the car mate but it performance is absolutely staggering. Doesnt pull at the heart strings the way an RS does but its track/cross country performance im after and this really delivers.

Hope you spotted the 6 defis... something you were always nagging me to buy for the saff
Old 19-07-2008, 07:54 PM
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biscuittin
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that looks very nice .
i like the exhaust it's nice to see a jap car without a drain pipe stuck out the back
Old 19-07-2008, 08:03 PM
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frayz
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Originally Posted by biscuittin
that looks very nice .
i like the exhaust it's nice to see a jap car without a drain pipe stuck out the back
One of my favorite parts on the car mate. It cost me a bloody fortune but it was bespoke by Simpsons and was inspired by the mental group B rally cars and the nutters at Gatebil with downswept exits.

I also culdnt stand the daft loud Hayward & Snot that i had before. This is only 91.5dB static @ 4500rpm
Old 19-07-2008, 10:49 PM
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slammedorion
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I've said it before on Scoobynet mate... but as far as bugeyes go... yours is one of the best, and I dont like bugeyes... STi Type R all the way for me, I will own another big spec Type R someday...Keep up the good work...
Old 19-07-2008, 10:54 PM
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Looks absolutely stunning mate!

Good luck with the build
Old 19-07-2008, 11:59 PM
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Looks awesome ,love the exhaust
Old 20-07-2008, 12:38 AM
  #15  
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love it
Old 20-07-2008, 12:49 AM
  #16  
lozi
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car looks awsome top work
Old 20-07-2008, 04:45 AM
  #17  
frayz
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Cheers guys.

Im really pleased you all like it. Its so much more difficult to get respect from the Ford boys as they expect so much more... show the scooby boys some stickers and a dump valve and youre golden lol

I think it goes without saying im still a complete RS nut and will definiately have another cossie one day.
Nothing quite beats the sound and feeling of owning a properly sorted RS.
Old 20-07-2008, 08:44 AM
  #18  
rs shawn
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Stunning mate. Even with the decals, they don't look like cheap-ass versions so work very well - would pass as a privateer rally car with a number on the doors and not some lame look-a-like graphics kit fitted. Never noticed the stealth air-intake in the spotlamp blank until I checked the other topic.

Are you re-flocking the steering wheel (is that the colour it should be or just worn through use?).
Also repsect that you've done almost everything yourself. Pat on the back there
Old 20-07-2008, 08:59 AM
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frayz
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Originally Posted by rs shawn
Stunning mate. Even with the decals, they don't look like cheap-ass versions so work very well - would pass as a privateer rally car with a number on the doors and not some lame look-a-like graphics kit fitted. Never noticed the stealth air-intake in the spotlamp blank until I checked the other topic.

Are you re-flocking the steering wheel (is that the colour it should be or just worn through use?).
Also repsect that you've done almost everything yourself. Pat on the back there
Cheers fella,

The steering wheel is grey suede trimmed and it looks lighter than it really is in the pic. I might have it re done in black though. The graphics were done by SJS designs and all the chequer is armourfended to prevent UV bleaching and damage.

I too am not a huge fan of graphics but it was done as an advertising stunt for a good friend of mine who owns Mocom Racing. I wanted something original and motorsport orientated that didnt look tacky.

I think i managed that and it doesnt look too "carlos fandango" lol

The air intake used to be plumbed directly into my OEM airbox. But sinced i maxed out the MAF sensor it now feeds a wing mounted "Dry-flow" AEM filter that is modified to fit an APS 70mm intake. The setup works really well.
Old 20-07-2008, 09:04 AM
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frayz
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If anybody reading this would fancy making me a sig id be very appreciative. The pics above should be fine.

Cheers
Old 20-07-2008, 09:07 AM
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rs shawn
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Originally Posted by frayz
The pics above should be fine.
Have you not got any better ones to use
Old 20-07-2008, 09:07 AM
  #22  
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wow really like that mate
Old 20-07-2008, 09:13 AM
  #23  
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looks awesome mate! love that exhaust!
Old 20-07-2008, 09:21 AM
  #24  
frayz
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Originally Posted by rs shawn
Have you not got any better ones to use
Dunno mate, i'll have to try and get some better ones
Old 20-07-2008, 09:33 AM
  #25  
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wow frayz long time no see.car looks totally diff from the standard one you brought along to the last feoc meet you came to all those moons ago.spec is absolutely stunning.nicely thought out mods,keep up good work
Old 20-07-2008, 09:56 AM
  #26  
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nice looking car mate even for a bug eye ,,, keep thinking about getting one instead of the cosworth .. everytime i advertise it i get loads of scoobys in px ,,
Old 20-07-2008, 10:47 AM
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Nice motor mate, looks like you spent some dollar onit

Liking the look of the saph too, looks tuff lol
Old 20-07-2008, 10:58 AM
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Not really into Subarus (although my brother's had a couple of MY06 Type RAs and is now on a MY06 Type RA-R, so I know a little bit) but can I ask - why so many gauges? I would have thought just a few DEFIs would do the trick for pressures and temps but you've got loads of them and a few others too? I would be concerned about not looking through the windscreen if you are going to worry so much about all those readings

Can see you love it though - fair play for putting the work in
Old 20-07-2008, 11:11 AM
  #29  
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very nice. have u seen the bug eyed rally car healights they look nice. i think there morrete versions.
Old 20-07-2008, 11:45 AM
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i've never liked these, but yours had turned me around.

stunning motor mate
Old 20-07-2008, 11:46 AM
  #31  
frayz
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Originally Posted by FMC
Not really into Subarus (although my brother's had a couple of MY06 Type RAs and is now on a MY06 Type RA-R, so I know a little bit) but can I ask - why so many gauges? I would have thought just a few DEFIs would do the trick for pressures and temps but you've got loads of them and a few others too? I would be concerned about not looking through the windscreen if you are going to worry so much about all those readings

Can see you love it though - fair play for putting the work in

Thats the beauty of Defis mate. I dont have to look at them as they have an alarm if anything gets out of shape.

The 2 most important meters are my wideband and ACT that sit directly inline of me so i dont have to worry about looking at anything else. The Phormula KS3 knock analyser also has an alarm if she should ping.

Ideally id dump the lot and go for a STACK unit but hindsight is a wonderful thing. If i had the cash, id swap em for a standalone dash unit.
Old 20-07-2008, 02:05 PM
  #32  
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Frazy hows it goin mate, its been a while. Im fascinated and so suprised by the sheer amount of modding u have done to the car. I remember when u had just bought it and u told me u was 'keeping this one standard', im sure u said that and im glad i didnt believe u at the time lol.The graphics do the job well, i love that intercooler, it looks enormous, even the extra tip on the spoiler is good.
Aside from the car, hope everything else is well for u at the moment mate.

mike
Old 20-07-2008, 02:17 PM
  #33  
frayz
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Good to hear from ya Mike.

Yeah things are all good, same old ya know. Cars costing a bleedin fortune but hey dont they all.

Just awaiting a brand new crank from Japan and then its all systems go on the engine build.

Hope youre well too fella
Old 20-07-2008, 05:10 PM
  #34  
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stunnin mate
Old 20-07-2008, 06:08 PM
  #35  
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Originally Posted by frayz
Good to hear from ya Mike.

Yeah things are all good, same old ya know. Cars costing a bleedin fortune but hey dont they all.

Just awaiting a brand new crank from Japan and then its all systems go on the engine build.

Hope youre well too fella
Yes mate, am all good to. Engine will be a monster when done, i know u don't cut any corners when doing stuff like this, even your jet ski was superb. We'll have to catch up sometime if your free one evening.
Old 21-07-2008, 11:49 AM
  #36  
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Originally Posted by EssexMikeSi
Yes mate, am all good to. Engine will be a monster when done, i know u don't cut any corners when doing stuff like this, even your jet ski was superb. We'll have to catch up sometime if your free one evening.
Yeah mate, i still ride the ski. I try to do everything as best i can within reason...

If only i had a serious budget to build a car with lol.

Chat soon, take care
Old 21-07-2008, 12:08 PM
  #37  
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Very nice indeed my firend, fantastic spec, looks awesome too, i'm loving the exhaust system, such a one off...
Old 21-07-2008, 02:56 PM
  #38  
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Can I ask why did u go 4 the worst looking one? Thers no argument that the bug eye was the worst. Im not saying ur car is not Nice,, Just wanna no why u went 4 the bugeye..

Wat u hoping 4 power wise wen all is built bk up.
Old 21-07-2008, 03:03 PM
  #39  
xr2i-carl
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Great post mate,Must have taken ages to compile all that. Subaru looks great mate!!

shame you have to put what you have in the title but there are saddos who have to slate for some reason.

Nice one and enjoy her.
Old 21-07-2008, 04:34 PM
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very nice mate. thats the first time ive said that about a subaru.lol

**edit. i've said it about 22b's.**

dont matter what make of car it is. any petrol head can appreciate a well built and put together car.

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