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Muz's Escort RS Turbo Track Car. Bumper painted and fitted.

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Old 28-10-2015, 06:36 PM
  #1081  
turbotrev
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Looking lovely mate, bonnet looks wicked!

Cheer Paul
Old 08-11-2015, 07:42 PM
  #1082  
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Come on I wana see this loom finished! Looking awsome
Old 08-11-2015, 09:49 PM
  #1083  
muz
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Originally Posted by NEEDFORSPEED
Come on I wana see this loom finished! Looking awsome
It's finished. I left it drying overnight so I can fit it Tomoz and get some pics up.
Old 09-11-2015, 09:48 AM
  #1084  
muz
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Here's the finished loom.

Not bad for a first effort at loom building and considering its a bespoke, fitted loom, with all new cable and connectors, covered in Hellermann and DR-25 with a Mil-Spec bulkhead connector it came in around £250, so I'm happy.

I can also add it to the list of things on the car I've done myself, which I'm pleased with.

Some pics

I added some 'filler wires' through the loom, especially around the injector area to 'bulk' it out and keep the twists neater.

Tied with waxed nylon cord.

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Hellermann shrink boots and Raychem DR-25.

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And done. The cables not sleeved need to go to fuse box, power feeds, relays etc.

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Test fit.

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Looks a bit messy as nothing's clipped in and tucked away, that will have to wait until I'm with the car again.
Old 09-11-2015, 09:59 AM
  #1085  
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We're did you get the boots and dr25 from muz loom looks great

Last edited by RUBY123; 09-11-2015 at 10:14 AM.
Old 09-11-2015, 10:04 AM
  #1086  
muz
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The DR-25 and Hellermann boots were from www.m-cal.com and the 2 and 3 way breakouts were from www.hilltop-products.co.uk
Old 12-11-2015, 07:47 PM
  #1087  
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Loom on my car scares me, never considered these typre of connectors until i saw this, stupidly never really gave it much thought but its only now i realise how useful these connectors would be.

Looking great as always Muz
Old 13-11-2015, 05:36 PM
  #1088  
muz
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Been doing the car loom the last few days. I've had a constant headache!
Old 25-11-2015, 03:27 PM
  #1089  
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Fitted a wasted spark board this week then popped down to Jano for a new chip to get it started.

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Hoping to turn the key in the next few weeks depending on how quickly I can finish the car loom.
Old 25-11-2015, 06:06 PM
  #1090  
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Getting there mate good see it going hopefully few of us out in spring
Old 28-11-2015, 05:52 PM
  #1091  
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Only had a few hours hours this morning and wanted a break from wiring, so fitted my polycarb windows.

Fronts are in the more expensive Lexon Margard which is the tough coated "scratch resistant" polycarbonate (we'll see!) with sliders on both sides and regular Lexon 1/4's and rear screen.

Fronts I fitted into the standard runners and winder mech so go up and down, however I probably won't do this in case they do scratch but there's the option to crack them an inch for extra ventilation.



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Still need to fit the rear screen as I need to 'modify' it with the router first....
Old 28-11-2015, 06:05 PM
  #1092  
M K
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Awesome build

Well done mate
Old 29-11-2015, 06:37 PM
  #1093  
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Modify the rear screen a! ???
Old 29-11-2015, 10:47 PM
  #1094  
muz
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Originally Posted by gus
Modify the rear screen a! ???
I noticed some of the cool kids running ventilation in the rear screens
Old 30-11-2015, 11:36 AM
  #1095  
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Bloody wiring,its a nightmare.
Old 30-11-2015, 01:52 PM
  #1096  
james kiely
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do you have a link to where you got the poly windows from muz?

looking awesome as usual
Old 30-11-2015, 03:09 PM
  #1097  
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Great work on the loom. I love that bonnet, great job and lovely car.
Old 30-11-2015, 05:13 PM
  #1098  
StephenC
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Originally Posted by muz
I noticed some of the cool kids running ventilation in the rear screens
I fancied doing mine f40 style but didn't fancy the wet boot floor lol. And putting bungs in it is just gonna ruin it. What's the plan or do we have to wait....
Old 30-11-2015, 07:28 PM
  #1099  
muz
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No fancy ideas, just some holes like Jano and Gus have then don't drive it in the rain

I was thinking about putting a rivnut either side of the hole and making some covers which can bolt on/off as I please.
Old 30-11-2015, 07:29 PM
  #1100  
muz
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Originally Posted by james kiely
do you have a link to where you got the poly windows from muz?

looking awesome as usual
They are from ACW race plastics but just as I was going to order some on the weekend when I got paid a set popped up on eBay, brand new, and cost me about £130 less than new.
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Old 30-11-2015, 08:02 PM
  #1101  
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Did you get the rear top mounts?

Git mine a couple week back now. Yet to fit
Old 30-11-2015, 08:11 PM
  #1102  
russ rs
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Originally Posted by gus
Did you get the rear top mounts?

Git mine a couple week back now. Yet to fit
I've just ordered mine too
Old 30-11-2015, 09:43 PM
  #1103  
muz
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Originally Posted by gus
Did you get the rear top mounts? Git mine a couple week back now. Yet to fit
I haven't yet. I was going to concentrate on trying to get the car running over Xmas then buy those when it's on the road. Let me know what they are like to fit.
Old 15-12-2015, 06:32 PM
  #1104  
muz
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Got the rear screen done this afternoon. Went down to see my brother the wood butcher and use his router then after I marked it out I just kinda left him to do it while I watched

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I've looked at others who have done the same thing, like Gus, Jano and they've all gone a lightly individual route so I decided to make mine slightly different and have the bottom holes slightly longer so they follow the edge of the window rubber.

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Then let him loose.

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Then we decided that just plain holes looked a bit like an afterthought and as he's got the tools we chamfered them.

Made a little form for the router to follow on the ends.

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Nice curved edge to finish them off.

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Should get it fitted tomorrow but now I owe him half a days labour so see what tomorrow brings...
Old 27-12-2015, 07:18 AM
  #1105  
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looks good, easier than with a jigsaw by looks of it.
Old 29-12-2015, 04:50 PM
  #1106  
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Yeah, was easier with the router. I like the edges too.

Can't do much until my wiring bits turn up so decided to make a mount for my air injector with a heat shield. Just need some proper cap head bolts to finish it off.

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Old 29-12-2015, 05:00 PM
  #1107  
james kiely
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was it the clear or tinted ones you went for mate ,as i seen on their website the tinted ones were dark and wouldnt pass a mot ?
Old 29-12-2015, 05:17 PM
  #1108  
muz
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Originally Posted by james kiely
was it the clear or tinted ones you went for mate ,as i seen on their website the tinted ones were dark and wouldnt pass a mot ?
These are clear. I'm not sure how dark the tinted ones are.
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Old 30-12-2015, 03:54 PM
  #1109  
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My gubbins arrived for me to finish the fuel pump looms and battery cables. Had to buy bloody 10 M4 and 10 M5 ring terminals just to use one of each! Oh, well.

Need some more 3mm zip ties to tie it all away.

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Battery fitted.

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Filler in the window fitted
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And one of the rear screen in.

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Old 01-01-2016, 09:57 AM
  #1110  
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car looks great
Old 01-01-2016, 10:09 AM
  #1111  
muz
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Cheers, mate. It's really coming together now.

I was hopeful that I could start it yesterday but had a little problem with getting oil pressure. It's my own fault for not priming it first, but it's been stood so long I forgot all about it. I tried everything to back prime the oil pump, poured oil into the oil filer stub, filled the filter to the top before screwing it in, poured a litre down the return line from the oil cooler but it just wouldn't build pressure while cranking. In the end all I did was remove the relief valve and re fit it, hey presto, it worked. Wasn't easy getting to the relief valve though as I had to remove said full filter and oil cooler sandwich plate to get at it = me covered in oil.

Then by the time I checked I had fuel I ran out of time to check spark etc. I tried turning it over but the battery was nearly flat from getting oil pressure so it wouldn't start.
Can hopefully fire it up tomorrow providing everything else works.

I can't see why it shouldn't. I tested all the sensors on the ECU hairbrush and all the readings came back as normal so fingers crossed!
Old 02-01-2016, 07:26 AM
  #1112  
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Awesome as always.....

Hoping to get some time on mine in the new year things just seem to keep getting in the way or the goal posts change its rather annoying!!
Old 02-01-2016, 03:52 PM
  #1113  
muz
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Well, she's alive. Ran the cam in at 2250 RPM for 30 minutes and got everything up to temp. Everything works as it should, no leaks, the monitor shows no errors or anything untoward, so very happy.
I'm going to check the gaps on the cam now it's ran in as it sounds a little tappy to me.
Few vids, it doesn't sound very loud on the videos but it is. The whole car shakes when you Rev it.

http://smg.photobucket.com/user/murr...rekzu.mp4.html

http://smg.photobucket.com/user/murr...hwk2f.mp4.html

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Old 02-01-2016, 08:19 PM
  #1114  
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Nearly there now,awesome work, no get to see a project coming to completion
Old 03-01-2016, 02:33 AM
  #1115  
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Can I say what an amazing read from the first post til now... A true inspiration and a labour of love for the past 8 years!
Keep up the great work!
Old 03-01-2016, 03:14 AM
  #1116  
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Great news, well done Muz.
Old 04-01-2016, 06:56 AM
  #1117  
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Well done mate it looks amazing!
Old 04-01-2016, 08:08 AM
  #1118  
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Is it just me that can't load videos??
Old 04-01-2016, 08:43 AM
  #1119  
muz
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I've changed the links as they weren't working. Not sure why...
Old 11-01-2016, 06:12 PM
  #1120  
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Same way I built the loom in my room at work, I've been thinking about other little jobs I can take to work and work on in my spare time.
This week I decided to have a play with my instrument cluster.
I've already done a Cosworth speedo conversion
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But because of the wasted spark I need to swap the Rev counter to one from an EFI car. Which got me thinking, why not do something a bit different?
I really want Stack gauges but with a kid on the way and money being tight it's not an option. Then I saw Mondeo Rev counters have an 8k range and have the right 'look' so I bought a MK2 Mondeo cluster for a bargain £10 and set about seeing what I could do.
So stripped the cluster right down and had a look.
I had a play around and really fancied a mid mounted Rev counter so this happened,

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Done away with the ford fuel and water gauges as I have Stack gauges for these and the two will just squeeze into the old Rev counter space to the right. Pretty happy with it so far.

Few little problem to overcome such as moving bulbs to get them to illuminate better and a bit of fibreglass in places but seems to be working so far.

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